My overseas ’84 480R build

[rayatc84]

When I joined the site, I wrote that since I have read the Bigbore thread about the 480R conversion, I have been dreaming about a 2nd gen 480 conversion.

Everything has started with these:
http://www.3wheelerworld.com/showthread.php/75024-My-82-Atc-480r-***-With-Pics-***?highlight=480R

http://www.3wheelerworld.com/showthread.php/75575-83-ATC-480R-Starting-The-Fabrication?highlight=480R

The ‘82 finished is here: http://airfoolers.com/?p=926


But I immediately preferred make the build with a 2nd gen because I believe the chassis/suspension is better.

After several hours of search here, on 3WO and AF.com, I have only seen these about 2nd gen 480R:
http://www.3wheeler.org/vb/showthrea...highlight=480R

http://www.3wheeler.org/vb/showthread.php?18440-sick-480r&highlight=480R

http://www.3wheelerworld.com/showthr...?highlight=480

But unfortunately the rare pics on these threads are too small to see details on biggest issues of the build:
• Engine mounts: specific mounts to make the 480 engine fit the 250R frame,
• Kick starter: modifications to make the kick starter clear the R frame,
• Exhaust pipe: modifications of the CR 480 pipe to fit the R frame,
• Gear shifter lever: modifications to make the shifter lever clear the R frame.

So any help, info and above all pics would be very much appreciate! Please don’t hesitate to post here if you have any.


After several months/years of search, I found a ’83 480 CR engine (with 5 speed gear box, the ’82 have only 4) in 2010 spring, and in the last couple of month a cheap complete ’84 250R.

So now I can start the build. I’m afraid it will be a long build because I will not really have much time for him.

My objective is to not make any modification on the frame: no drilling nor cutting, nor welding, nor grinding. Only bolt-on mounts.
I would want at the end of the build that the frame could receive interchangeably the 480 or original 250 engines.

I started by taking measurements of the 250R front sprocket position.
After that, I put the 250R engine out of the frame and put the 480R engine with its rear mount on the frame.

The lower motor mount and the rear 480 CR mount lined up perfectly and the swingarm bolt went through without a problem.
With these 2 mounts bolted the sprockets lined up perfectly, in the same position than the 250R engine. The engine just has to be stalled laterally!

The rear mount will be a mix between 250R and 480 CR mounts.

I am at this stage: take measurements and design the rear mount.

Okay, enough blabla, now pics!

The ’84 250R when I bought it:
https://lh3.googleusercontent.com/TNblLUkPC77_dL2Y8EBhqY60uZrWZzXpWQNTiKQ8mvhZrqWaL-j1OYevlI8ZoDwPHKsJU6Tke3OG7Sl5xRgpIfY-gHlPUU7W20vOAZd-RVQZyW4zrsS1_4VSuen8XZ8b6TQP1T94dmkZmZmqdSlsqk_KHU ifOHHPgCV4NPtq5UOOkpHyeqioO_qDlE_7itmPuxFnFYsgj_N-uzpzvBz92R7CUyJ9FPViFfJo4NHXhldyjbDOQKV2zNsYHbPdlJ 7syifc6aEst_RlPrCKStsPI91iJH0U5_lcw_4Wr6umVh1yrMxt nNQHt16pfPqk6aU7ii1bxlmUYXFi6_GOR7kwX5FPrTl00aoqVr uXbo10AEMc3uHBxhosgYSq9qEpxtPzfBH1ZIIEsdcdD2-_tcWGNZtRiepHdVUzBFZCw7v6_oiC1AaGb70jQAIA2O1bExrH4 t0efJy1XxuajGxy2FljawzN8fFcpYLTCNDLI8gb0_MWAKQpe5f 0JUoIRFHAv8EPXUSAzERxD8hcgE7FicAeSgsEz_-cXaNLgF7xBpjviQ=w658-h494-no

These 2 engines have to be able to be bolted on the 250R frame…
https://lh3.googleusercontent.com/riaru3T_3pcyw1CMOHBeN1Yrs9Pzz4_EI8uaghjZtxR3ZtLfnt 7i3yvB3BCtSR6UkP5jG7U0N1Ydtir8nyAOn3GxAJ8BYdtgj1cy R7KaxcioCKHKuQqJZ4Wg1j0wWGfltQmTmet8se_J8qC9JfHURT bMgFGKYiMgL4U2cOCvdEcYPre-HdJU7TPvoQeyKLiUyEuFs2D5gQKP6Gxer1dhBppby5Pn4NKNNJ Bjr_07fZ7BPe24vPoXnEj1qdQMCyKwKl1S0uh3a0WgxkmTH4I3 bz3UW7qGm9JYI61Y9XutCON0ih7IRSUfSNn8sKceIzJA0dyt7b xzelWlexw3-zB3wYrMxi5CZG02dFSmvnnJbBV6XPfyPiGatc_lAohL6ALpqTx G0cfHwL4PbSkC1W5RZVY2MAPrPjAn9O29oO7jU463yIowXtRGc zI9F-p1S0KVYgXjnk6QrFII1EefS0J-UqKsNLU5Znd6IY-WAIumntFSnuBd4vVURgxtN4Rzbk-aJSA3iilHUu_TXyLjmBoU9vf2tlT_ulSm679yTqwvxTY=w950-h712-no
https://lh3.googleusercontent.com/gsMo9Rs5o9MpCRsGykGp8HO5XYLO3rslKqvJQJu-OCI-Q0sKZt0JAWywXsTEYEx-7FMuT8LvE2Ig9jnZURozyk2NjyTG3EiyY9NnpdP14VFOQU-kX5pD14DCXusVETLJ0GTFDNUtw_qbzYJKwHuLubR-cgBFEYXCfIojWQfUGlF2lu03HDVqLot2L7K9nw2Jyq241O5E7M 54_WUWvlmGiRHExLqkDzoor0Lby9GKWr8mgVjdQ-TEAV12_64XXTmT2hYBfMfgjOwG1AJVoENcvkjFnFkNJKzESXms mITbBRg4yagUHgYSQw7GqypUqr1wtiwJznO27IsjJcBAr2vz7M BQJB5Qs6jL7NtZPS8bD-CF1n1CaxphOvLTFOel1SL8RIN7xNaCdJx6Otd1uLRgFcUXC73u nmMKk_hjeFfoqvm4UfhU_6E_WX_W8D4U2VSpboxkmOs1jwPdmf nn8b8-9n2EFdUpD-8gUsBuhuqUQRlBjGiaxkeLV1KozLDkHZbSbFJBbeYmKagQm-gfhNZBVBr8PQilmbgYfM0xoqFnbZ8=w950-h712-no

https://lh3.googleusercontent.com/qX0bH616ci1Y9WYsMloGBszcUb-fr2D7d-Kn6RurcIIBw5pKBs9WwlBPd8PIJCIGKSrLbCyN01zLFBrwaRrU ZRICtcUQw8KOZM7XFN0HyA4V2NQH5aNvAL_PKgPrVUnEBrkoWL CFL2j9YE8M9aELJpxYJ-WsraPOaEHB8wruVsbCcs-442JEDsnGHhh6ZXOGESpL9emhm1puvw0DgHbFa21RX9GKIc24d e9vrCiyeMz6J0o0f-lNdKnoOlwPrm5JsyoXm4gYbX0Wnfhd-T-c5-dPhzW6ISiC-geTzgr2LbPdtMF10T98d-IocUo2mjLuHLHlVfcKGV62Z13Yg8WpG5cPis9CujekZ7AZx55L GQNoqkwzIJQVOfB-KD_6Sdd1-ttZg8Rvy81B7WUbUBg_7xtd-4iwj4sGuOIls3q6Kz1SQ3Fj1Kqgy5506fKMnjk36Iyd9IRQIxP T2Lq5fzbrkko6-k80yuYsITn42VWUNbQfT2i2_y6PEkeaYKPdwLrjbwLu2gVLAEa oZ8KiMblCVL4Fl_wXgxI-YywJtyJCfig=w950-h712-no



480 engine put on the 250R frame:
https://lh3.googleusercontent.com/djB_J40nycU7mjIF9jEWzkl-vrojLA8NvBUG_k7HTRBH3XoNN6ta80rZ6RfXFnGcx-miy-oM0dZnQ8_JVW3q3JMk7GPvcxsR-aeU5nT6gz6N1_AAu-5RIXRxtCUvmko5-zaLSzRxbj92n-UC6cUQ5fDi1c9usVgFtcVWClVyb1QQcehgXW-yn3b02ckO5I21y9yoZx8zbDOHjbhdulatdZm0GEsv7sjH6m9-QHhJw96o6SBeZ4nX3prv2fhuo6_SiOH0fFkMsLsAmzZY9o45rR O7EgAT2VuHTn-pZ5G5HUaRE3npepAwlMZQsoJFyu8Xcrtq9pNBZwk55eWw0KaO4 nxUsQgqdqE_TGDtUHI0qtoaGRxmHdRYpLf0OW6kkH3RMSxlzMm 4-z-6fJ8eT05M5AOaEg17X9BH63F7DjoGL4eosa37jD4W0z2_cmqEm ZdSexWZjyPR1eLpFpEriESRK9gdIanqZC61D0_Qj6CXlSUHCZX etvzajXkqmihuDi8l89g4dUjBdxbR8AG000abmi4L5L3xTojjt Vt53ri9Lw=w658-h494-no

https://lh3.googleusercontent.com/viiUGWyETnc25paqvfgn8ymzQTph5uHR1zuBjGTPa97gfh0H0K fkM2pWPA98a9_LAYzwAs8ebRyf1wPJ9s_p6ozUTPD1JEnFNffx FOSYQFp-bGS35c2IxSJbHz47CfBdVIxeLx1TLPlRosbCTuN6PQOyfrZgI7 YvoVykQkSMqEqEnNApGdvJzt1dSydnVwP_8Urb_C5lCzWEMxo1 VDG2D1Kr2_0VO2eholoXLIcih1YI3ZZQ3dmXGM6GLjPE-pMwuzHqz3BdxJZr_o5mW2a44O2cGVTq7ci1fLD9EswDWH-uf8X1pGDP_RKaCY0x9xQbg0oN3PjEX7AEg0jszq0017SEaUpAV O6kp-2tE6kjMsH1FE38eM0ptKR-aPyNXZ0j8xSma3fUa2TLGaq098Ju6_towNnamMqId_DQAEfszc G1uQfwXM_TM11CJ-s9NHFP4XjTiFj2gtnkHDezQAkrzC2ajFwDrJdu9g16T0K_eTyn QBcrrohlQrwlB6xhdGsbMvj9qV_Wwa6riMl9rufXqQV40U3dLt P32qkaIjNrjA=w658-h494-no

https://lh3.googleusercontent.com/ofZLFys36vftRbnxG5aLg50OBq4j2Ppiouu4rJeuliNZJ1X2HP 7aOyvo9nMD8D4_g_cCKCTWao8KnwOABkL-7jNL-bxrysVcIq-cn5ipeCbZTePjROXKw89OhRkwIAolcoJRV5BCoCLCPIZ-UOvlvHGo2_iOK9Q6oUUeZYze4aNXnA34w1x4zaSZJ5aO1XFB7w PJTGUU2JTUO6f_7pemva_cmPoUciyMcTJGj7G6DX9eiCx-5XnCxN3b2Lta6Rh-CLh1NdR1CqEw4hdraM5VwppgA3KYDRD8a__YyaHaO52nTSNFiX XL2C9vmsfHdDh2IMWCYSTNTAba50eyY9PXF_q4BOIYRpxCmQUj OkeUknkE5QWCtFbp-PoujEgqzsWd9BgCd0EAe3fR6kERXAGu6s8XLLfKxsvOtfG4DWs OJMK7zXl3zMnTHo_0aNSKj7-QbKoew4OkrkcvzGWEOilIEAhjanjzVNs0mP8T-kpnAaeneZJWn-_XbLuNUjB_YZLbbz9cKgBE_4lra68oRnxuPZcq_SoqjCKUo6Ak z5eWfQ=w658-h494-no


The 480 just fits in the 250R frame!
https://lh3.googleusercontent.com/TpXgovaCyI52_f-F-1Fo9hmZ4TdF7eJ6WX-f2zbHWrDoih1bEZWbwIpDdnKridIIuNCPFDTnEsbZ2LyVMmtch C3vGjuQTWYgzbrCB-0f3W_FztnBjr_P5lxAm-9plic60Fnu6daxBFmrWdBlwIcrZr1it_8CyZVb9xRKcjzUZqAe yNAkb1ptPSApmIwHZs-mU13ZD-fEhsI5wgIoGXBOuP0wdCWOmfxCSydKOoqj2Dukw8TLHXcZkBN8 1dzqpyzSc3AqU6T09mfcAgEsm1WizaRCr5vIJ5iF6cbRaNg8bN L5TvVa7JvOWk7c0tSDsbJD0IRIinIFfVvLA8nSToIadZDBbshO KZu2PT3BdGXODZX5nTPoVWcs0ngyQN0h22jYu7HntbomXjJnrb 1j3GzLrSTEj9a2Hqk2ncHuN6JtLyIspsnoTUbDaPe6ukLV8xF_ biP9xdk9BvfUgdPe2uNxoft8aMNUUjVdw1vdOmiI6pXFkXwytQ zClDJlC_hPgDIgd7T742s8gJt5cMAN3ReVyFR9i5zq9yy5xjul aOMnOA=w658-h494-no

https://lh3.googleusercontent.com/XGaxQmyREppJ-xdTxS_5NV52XRvu0Rxj5e5SwgVk4P7V6Ew5gYV_wWGuDdYMBpQ x5S2JHuOW4pbhzmQn-U54SK_UX0BCGoL5dalgCNODhwvQmeT8DzuqTRdpi34zwzAC50t iugdY6jLzx6gxtVj5acAftj-ROxznxqzF9h43AnfYHkyqL7BsSv3F24aQaFH5hgED0zpX9IRg2 wZVtsGprQAfoHLMI9YBaEg3gCouUOQSEk44Kps8tRyXIJicQaJ FlXHGsy5BUW4O-84vgmdKof23gG35ay4jYBtwDR3Np3MRsRvV_Xw2YRdI3hOMaE6 OkOMdD29iR_McpullqMQLymYhRYkwTFRzJFy5kH1Fo13iwl6j_ t54-TWLnkRH0N-uqSuZ5L6DfqxIqkh3Q8TY6ffwH5ENQS8penJkkoJY9Eb2SLpno i1AnBCOKuxK8h9cvvwgVW9PxsdAKN5Jed22vxEfxPd4tc5hbej wgmtNHIWgg1qOOcf1fUFoJR_d3bSuhOXv7-Oa45pJE3f2PzDG2bfaKE9ycGg9llviWEeV6Q=w486-h647-no


Rear mount side view:
https://lh3.googleusercontent.com/Hr16Vk4ZuSFnFcpBEy-OhBdn_wzlGWQiRApujGDi2E1tvktFnGUzbInx3-zBnD60wg4IhAWUcsW3tGerdoAOXNR2MRMQmycH2RV5KSO4vpQM ZN_QQiN-Ykg7Fc1LILbXo8845SPuKCJt-NMg_RvBStB3hm9v0YbEcdv_58_LnjWeSi8EwuDyuZpvriEZZpD 9qDcjMZdzEYSbcwySOVAM4c4CTQ5x37bRngDQjmUrswPkR56g2 am_jHOynuwtcQ7WA9HH3TVcXa_dWZjUL7hKxGU_hxRrn1Obwzz Bqjum7mKSmkAwWQpx0Hxf_oEOiIhs82ULtqAHq7opdi0Dtz-JQjqfjzIr5mtn4c7-5vOUA_AD7A5ppet0FWEQOuA0B0ugBydyUCeLSs8io0RqD5vcLo 4X_dlLCTFym-EsYPEjcZJTHT-m9b6lKZXwYF8sG5Tge8A6Yk6XnXLWVQ3krxuTtOwf6iIG7TM1E YJvhOQwnm9Yc_JzmTmxKccARlmgN3uC71z_z4uC24XzoKNXgpJ BLNTuVcPVExBprwhvwlUtCg=w658-h494-no

https://lh3.googleusercontent.com/l8xC9c9eejsuUWg2L_LQ1MhwNHLpnmUdeY31BnHLe_3TJ3MFCw bD2WCTGQ3utOudvm8bAXDgoLHDTNxv3PnXfSS3UJ1IRgHM8tbQ qOLfkFnDvmfMf5sGIYhdMOHVBltoOseJ995CMJ-e3UxtBojws2fbt2KFBVIgQV0OvJ0u0XvujYagEOFT_F7nkrP_d Sw44EzU9CSaI2em7GHGrMe_KfAOUxiIgVjMGxh86qpT6J6dtpS nGlpAcW_KSZTHuoU_C_rTSHyPHIza2Jd0WHe0FHdEvrIB6n6Bt g9paKHNDG-bxQP72TEYsjmyyDaNxk_LjkJhzRXmjnx-BtWPz33ZAcBskz3Y2enAdsP6qLievm-DcvL8mEcar2DJiRKaaTB5WXwPRQbt0ypii6kM2zC8Ax4z3qH7N 5-OSzjiAyKypt-UH9vvAxdz2KNv52mBJ4x6qVc8gpVa_SUp_OvAZaVbrMDUsYCgN 1ClYj8QauZHRWE5tEWcj0CsX5VGR8qEJLUMUxk7tSzpSCbOaYt 93o0IwmlwLuVK8HMRuB9VqHpfuA=w658-h494-no

https://lh3.googleusercontent.com/NE8u3Ed8Hm9ley7HD6l_lqb_CUNNpqunjW4P1J8h1eDrX8Pv16 KDHbPckpqAD7GELO_lW9TAKc9j4mCEPxlOZaku9v9gOd0qvgwy gJDmB_BZHUOl9e1H1JAAAaMJsxMOV8fle9zuc5F-Uoex5FPBE7sVqVZK46WvYdrwdJQc9FX77tqAv3NOvvbXJJZ2YP E8uxA2zzoXy26ArmBhmEO5CfEbRl2hwiKM71myS0BTmmUxvpas 7ZvAxrxKa54SJ49T2-3bKph5VvnnIjpiPhE-HlMDXRibjLKoAf9EZ-bReWFhz94bzfKiXnrQ3OsmLcbEtLIPOOCTKe5mN1g0XJP6Fvqq hGBzV-sO9r3_1MEm7V2qrfLOVFt-8mk8qSDqA2jEPDkmfNGZfRndyuClE8_rPqdwIfEbw7uYbrZu81 wb9UoquCC5MjC7DZE9m9eNu1Z0eauH6szBiUrP8aqLdhaZQPN5 5yiCC8QQXC8qL23ScYZK3_7Dod_8vrPFvMQI7mTVY7a0DdWr9m 2b2XwnnNGIvlm2gVKsvkf1MiDVNngfSQ=w658-h494-no

https://lh3.googleusercontent.com/r3dsuYO2czVw73GvB3Oj5NHBlJ_s1HIlAzqw6HqkEqlzsmjUro vtATTAY4JA5XsWZbM6C7C256el9ZDb9dvcQLyebI-oKRdxTgjrgwrq7Wt2tJebmHXTVfn1HQQ8cbHeV3dTsQ3BGQuz3 dgPFs72T9Jy5VCqA9PPeip8xfcWdwKtTPM_JJeagHxyHqsWxtj 9pYxF38p-vQ__PJBVKQ27kNwNMRrTrfEamHjJ8mepzRfbWSHVE1zYlzIfGC 20ri0iTL4gxiT2bBOWswqzE5LolQXZX2MJpmBsWONkyWeYS8OZ pkavsO-KWUwgFKZxJX8zb1PXA19lWrDO_uyj5uePQWbuvDNaEowPMcKoU 7P3W2QOscF2POXPEw7U-N_I3hpc7BT4cLRyiZGHLpy3KXri8jHxFZeUkwqbKVzc8wIjUWT BA8UQJLfADM0kHbyNImOEIEaMhq6SmD4Bn-iIDz_0E_Y3BpWBsQtku0qeS1vAofHQ3bjkQY6_hoQu0edCQomq z1rZ8ILd1UHmsG442uXsGdigtSULCoyWWCVIypk2fg=w486-h647-no

[rayatc84]

The bases of future rear mount:
https://lh3.googleusercontent.com/k4PdOWAlxl37q01q8KyBZtdGqDy4xMlkqv3g07FPbI2YYyUWca jXvJ4ntE_UbSq-EintIcIuHmt_5XyT1sHQoKLMt8T3_xp-lIy-I-I992Rtabb9rJico7OaI9jEiPGFrcCufn185uKnvUdrYSzOOh4Y 5JDD03AQAJW7Y1Bb09Evv9533HfE84op2JLK02Dc-n8u8O1W1GqFUIAnLZuKAhBsubTpQjgh4QT-fTkPVOleOpuxZixSRpPOCosH1BUwbHGzMLy9UjUg-kIHevpSP7_WmYFg0G2dTXFlFHqBWrFBwWXjNmppAddJvd09tGv ImcjKLvH4ABWCfZ_wk8Nv_8SY4tpywd-D1YOkV6Ypz6RiEDhVENKvmoM0KTQCtFselAeZ5ZdTkYBQ925-qp_B0z2tbVhdgPIyh8SInw4NWPwAsIV89fyZRV8NU1-utS1GvsdyDkLbBb0nUuwfN-qfXUQb20TG74TgYEE2mLAQZAGclvVvr7nDBfQbUejAZk9-cLhbiq9M1M0Z5LXV7umz9FPrDEU04NPea5Yx6mB65w=w658-h494-no

https://lh3.googleusercontent.com/lMJHrspV6nrsquSCDHKEgpJqoVvfCG9EAzAswjkXCyoQ8ay18x 8WO6acX189GHMc4rrPHHF0rsxkxA_GY3OQtN1YCOPT9VBKhsOr b3knq5mz43MrZo6SdVlHUg0xORd_ZFNW7O-FhtNP1K6UFWZ1bWmPbSHvu2tnjL9fIhFvEzkLCzRHpbIkTvOhm Oux93AfFz6CIMw6Fpvy12Tjwk_BOW1M1bZkCCLRKLi6Z9WLftW p9YdmxvDME4Ce9eHpSqKRZjQD_vakaroxyLs12ax0lIzLfO0Li xdSlPKmXUkWGMMXIJlzSlU1D1kkcU59tLvk43wWacIw02219QX WZJjw3QKyFzSH4kdxTPu7IWymzYdYMpitIenI7asCuQ44WitKL Y4jlHd1ONo5I72hXQYMPSQGKHfiZdYGAmY7tav4F3SG_BP4LBY Q-cUDUBEcF8OLjeyA5jwC71h7O6iShVqR6uRS5uUJGQLdzKijVSX 1POdCy26w_nHgb2Faq6gsAHJ64G9kjIzBlcr06FXuYd72nORQA YLC2C3qMaDScZFBkA=w658-h494-no

https://lh3.googleusercontent.com/aqOAgQEKsomvx53cLLPU22dsH7RCJVOe8AGV1Um1nffk9Ib19K v726hj1Xf_XfNDpPRmhx6mu_MfjIegocAYowLiOqNjn6dVm-pcd4pfxM01pyKcFfkChoDL-vyafvNV7x_N3vtu4MSCoDXmH5ZWKVWThgPomym0j8UyXeSMetf-NSg_S12GsVe1LYBNTzS0ynHwVpO5iWyTQpH2VX6vKSSylyXzk0 tZybsGBWPmNZEp8_6AmH11K3btHq9ZYYujRtktJ4bJQSswosty EHbIHSK5BBz8Ti00Sta_a3zOfOJkTjWP8Pa1S3qjkjwwuorxdT iq5jis4TCaGmrFvM7M6qoYbJGpNngx9x-LT4NRVvea2mG6jllAw9MO1oCvJqjXBQziWzjMj0C4yXF48wrwB CBm3Xxh0E2F9QXhEtCtaH-5OhbXkVTIzDEgQ2pChOUy3cpXHfEYB8EM2VuAwBu-j9VAl7B5OoLYdAWouHEYDSSMOFweVTIIY19k1ose9H2rihck__ 2n7em5m8gHJPW4EZnKwM3N0QEYOHKSlS1H_g=w486-h647-no


Lower mount side view:
https://lh3.googleusercontent.com/EpZf6RXa_JigbgfTKEUws7kYQ1cZ3o0ENA-VFqQdeKubltxUfrhMDsLbyN3FS_cR40JaEZJlVqgR2SyZCe1Tm gC3R-yksFiko79bcg-t1OVK9CUjLiApxDZjbv1RkAHbIf5WXAh_2Dsq38KNqvkXAQzmL-NvDhHnjVebaQwHrPOAEDabhTRxRhupQijR0vEkm_rVubD_N7bm jqUHKh_2A8_W8zejaWs1B-gZYWo2GzpGZ0NshlxerWVuhQCfqxoBJhS_C4-LzUgBMMceylpSBqZ3FbwNZUo8EYRco4_UvUdDUr7UEPD9dciEu 2cL4eHFs6Z3UPceol77Kd9jAMxuHvJsGp4K_pM3lEannQeka3O hhNEMS4AMJnDxrYlTyzmyD7myRn7G_qYJcvRyW1DMTGyfmcbSB MFX_YfyjLEm9nrPa5TZeW4yi-nolOKQ7pdPBSIJbtGwZ7d4x3oeIm2xM9juljbKta6VXHboP3ON MItzwjuZiaK8k38lkk1EUoq9MtQoyp3n6yfJOVg_qrJrvhY7PZ LeNazc-vGelk14ew=w658-h494-no

https://lh3.googleusercontent.com/CJWzn_zzcaQhZVGmxJscvytgAmw2FbHqTSHBwlePVQxYXnYkTP 0E_TI2uCNov6kDvQI3rvJjgiJr8Z-aT5V6Fvj6rGQmUNAPFpaT-1mfpQ9Vi8xIuySJBu4BDNQJd9Udt12EVW_8Y5L2K7pUc3R_319-2WaWoMAlBRpiRRXh2xuui-Vb-96woNpq-Eix0IPivNwNjHNAZS0CT0ZT6Rjb46EdDuVEn8zcVxXilVAllDd 4jKY0yHwTYoepJ5P-pKOPvqDOKs2x0R5G7J9q_TuSlvZcRsW-95X8qxU4ZMN6rnAt6ggk6Rug_oMGbSgC3Bl3OKrJnsNGJ9434p FnozMGcfIHeNP55UJPZAKBJUVyXTKyOg7CBBtXi4tZfahNYveE dN3JVhGuQhF8wCK-gXRB8wIEvJpLR8JROW2kiBfGWqewfE_TuNQNVcdOfoj24T7oVq KUIsrJhUGTgSdVGcmkFSPfx2EXjR_b0b7haz401SVCJvIIj0yA xXy82PuOubR5rF9AsBnD11EH7Az9suJMb06PWK1hUjZsh0qf8L-wug=w658-h494-no


Front mount side view (has to be designed…):
https://lh3.googleusercontent.com/qWMUyz_2DKmiRNt6YqtWGDXtjCTriIg3lf7P1kW__2X7u5khtg GHYQmOaxrAvo8XnL03h0y-29Q6YpL6tQn5YBGrT9y0bM3V0gNoAnq3gObeOsNXq4dvGPPHAx 6SL8bWse9jN0RDM7sZ30eE8vaNwUZt3cdi6GhPXkwqna9ecufL dUNqLmCJIqiE0lX9sRbz3WxxtIC610w-pS4cK_NX4yD0w3VJlu70YH_TrYnkRb62Sy4J7hs_fqELDSQgh4 7XhZNxC_jm7K70vHuCwHuuuFvEDJCwgsh0oCmlS3dqL42-61--XAsi1o5FtjF29_svZ7eq3ZNtaNAgjMU5G1mH3pnr-DSl_bdVe33FnERof1fjQ1tqnY3zP9n3PM6Ftymw7SAHdZ-Qhi-oen-a-m9UjQdlyaOWVZDhHvYQfK-FZshTOcZuwjciDtzDOjlqQXYshKhuKZzWsP35qu4v3kns4Y_AA nz8eT_MLDqAeJLjpNsDP-NUCSDnLAkL6_mWgS0RbywkMuqGB0bK0cibFkAAqKxpRT8FHo1z 1EdBL-H91Q=w486-h647-no

https://lh3.googleusercontent.com/X74T1min9yaWGy-bxMEeNBYnGf4P3vkJ3B6r2LwqD9G8uozUm0-tOqakCCv8x3zWXBfPxX-Q-myur3AdppIqmCGV9p_7ZG8kXnF4RRebSumDK0Xqzikt3p67K4d YYiHGilQkaYJpY10tzAe7HzbyOG9b9VnbQUDJqRI6esEAGnXgb Kgjx0sHl6rRVbSeWrmdOPg47--3vpza716APa5F4OA7zKbAGg125f6mmPl_Tr-JtUZvYBb8VwmfwqYR5PrOblwnLoF-AKfeDoBVniunmTlD5vl4KUjcsEGCnlRDaqukIn-Bxcd9CIppVe_8Hn2aX2XxJ-VO5yD3Mm_-xcC4QgBTIO7qz2IbvmlsR4BJYDZK3U-BPwIQkwb2-ab-5uPji_EkoW8EwzKNL6scIO5ynrSFFx3C2XhgJoVPLvXdLiWjT5 U1VENe2rdXVq06JoMGeuPobuaeCmNY3lCUqtIkYiTgzFL6MrEB AZjJ5gXJ61OoA6S6cIRiMm-w6bHIuQeCxyAxxxEuqpMc3EAfGpFzFeOLsOmIYlglEaE0GlOFj g=w658-h494-no


This head will have to be fixed on the frame …
https://lh3.googleusercontent.com/RBvxw2cwEVXsLuP9A67HirHL-ChP0s3igF4onx-96qEYUHtRFvif1QINdTXBp-rhI2yRYQgkwP0YuoOOMGraAKXt_JRc3PJRj5RM0a3gjbjM-ts07BQTjy-svH_aJuEi9Wy0EHXBuKFFfiRM0_w26eaiw0eYbITsQ5NNcPeFs iR5QasN9GhOYPfWnHOK8usLi4yqWY0iB13UhmoU0lzd1UsAjIQ Rkp32_4swGpeP9wSW-6q4m3WSKODmd4E9Zuy6WkVxV2oIYL3k1XJMjlGKC7LpNcJpOIj J-XDqOgsYsW7i4j64kOjc0REwOos7Dafxa2qcG8AEsNSPyRZUk6p FwgDucRZLRmfIW-PciXub102_VwXeXHo5p-ul1bnB5NdRebZTdL-HcO05hZZryUm8NHMhbbm9VAOgyx3DtqdzB8FxjyRZY8NsJiA5j U5qRIzObDFlxRGwVeeA08gKdR1MlFr14ltmCPde-G16mNX3RntRE_bA1czQIrRJ2_vf5kwXGJstTI_fKtsfOIVMeVI zsS4595bkyIiEfhDgzHjmgw=w658-h494-no


The kick starter issue: it immediately blocks to the frame…
https://lh3.googleusercontent.com/V8QnvsiwTJK2olNP_AcOVJoo19LC5PlFurrS7RQPlOLCDhw-6tArYiTyEX7ZU9rjc0R7N0iMoGkvFnjh5COg8fHsMCRPewxZ7m n-BarPV5_aKCXLQlJRkmXq1QhLv9PdI_PIJ2JHNz9-y7aW6My8wjaZ-42yrRE6eNchtuoop1zuH9BQZUeRdwOQ2KRojuPSf-n2G9FmOFfa_r1HMqQgLxQGtISuBAMMhXF_bp6YyI6V8hZAXwBa Iv4ehH2G_O3mlZzm2zcYl_IF5nbFltHzMEsptm6rd0eVIlFqF8 4vqzwQsuFR5_f_amYfaQwhFVkyL7Pu_D2TqG_GrYTD6hnh2_k1 jw6m-hDBNS4w8UAJR-N3eRWQepOIHdsa8QrS8JbVRZ8QeOqOm0LaK50HkbemrAGFAyiA ZObviEqzlrwg-e5Uz-g6RCoPV291sY6-sEbC8bgVT8bLmRKkn1LlVUpazhC_OSiX5gq5AryVaPAf9NRaVY O6_zZWHBr_xLU2B-XufFVgq4_iCtxk8-p2B6Wn3SsY7yyzil8SB6jmfV_Efg=w486-h647-no

https://lh3.googleusercontent.com/YfQM3kNvNWF7dXiA5bZak9OcXbuHwxBBfXmn3u2IjlEht4NiYu fStEzeNpbglEvsnaPdkLguZ037cWhHb29mh8WwFVxgRDTUrPUz-08weZOgAEdBaSGo8t1Xe2N5ccB6YFrvg86k2IIfqGCeIp0XY5l _LcSa7xCQi6r56scPj0KNdlkydkYqKeoTq1CUv9G4CcvrsAyRD JVttm01fjbHZT1O56lQNxkmwkLXJTjGsZOzHXxv944FJGLlOqD 44glfr9xIr-t2p24y9LhN-Zu12Zn8EGy3jiVWgnF__77_H1cP0ZIrLf7WwdI8_7Rc9KOGA6D feP3Q70FQpuayms5PAaIk46kGEom_06rUGjkm7E8BTO4BZURQK 7fvQbZ9Ycd5ohGjdAb3wnf642ZQZpEf69M3YIBTTTM5V_EEW-qe1HiSxjTD7EHgpx1nQse7m4KxouCYnpuGoZTbD96OdXofIdAQ iVhSjdoVT5ZV8ZroIeXEQv1HoxsPwUZxI3mdT8PH269RbFH8kW TkeZwKiPwTTEb8UqCrSgM1jXWt6UEriQ=w658-h494-no

[rayatc84]

Today I have worked a couple of hours on the project.

I started building a cardboard model of the rear mount.

It fit without a problem and all the axles/bolts went through perfect.

Here the pics:

https://lh3.googleusercontent.com/Xl_B3OHGhEeCjtD4p3zSVRx3f8_uHMOYezf8uH9b3jxy5UrrEH _p1DCY28h2kfO05TK1tKojLKcW8XqRN2qRTayQYMlRkkQyPSDn n-l7LsngBqivRdrX1jkmlqD3SU9nNeImKBpSAHD0wbE-XGxMZW7qOlugvoCVn8y9yswy0Zg1GCJ0b8lW4zcij_tJ-X-MtKz7Zg7ur1jUpyZERvOJhC_fk4QY-9QcwXXfTinMKppzl-I-QTEMGRwxWFAE6EUNDgCvlzQma9iB47NDiBlb3xr6lAvpbTdzoV 1pvxMtWNNBTNVVM6nUZTHXlDpaAVdXq7GkTqUzZeaVUHWiEri0 kfTJ-_DGR6yNzJLUXgEvL3wtxDO5tvV4u-GdbdK5dPz3Wm1idLqH9DhGH-5JrSjP6OK_J6LMA34dLtYQLkpn4tYDPVJENuveTIiw_mIu-yuYcJo7bQhB5-vNK_Fp-C4i9LZAevXU1MJ1eL-I0j0xLp2fsK2xVlyCXkpPpucPlvlXe_-ZRRqf0qN2_VtlITsJiVmsApbbPo9xVVOs7_9VMKiyVXdIjaTZh sncbfXnSh53s_0-=w658-h494-no

https://lh3.googleusercontent.com/liDiEuPZUnJP-xyWIJ56XUxjGiTljw2WhWaYmZcJNIE5xsf9-K4la5LEzx-7FVbD5trC45WSms-TTv-8B8HRa7UdYnihrwfip6wTa2_3aOOkW2QiyznnivWMb_TKQ0QWn mfU8uHK-M8Dcj8HtENNh67fFSMve5clPZqptSS9Wogns9-6_LUnShr5agVbMev8tt0Uw2rBNCFC8_61xlHj7rNKRXaQHRnJU 5A3QcuWkutQPC4R0jaa1IEzQkcjoOH5MB43vuj7cRSuhVbtTZY KP2HI1nbQ987IprrroMz09DGIqSPxqHXtESgwuCkN8V_6pSFQd oEnhGdKy6nJBJXDoTS2Iwek6h68iXVi9XaDpVIxpkoR20dD9Ec vEeDVrN5sLDPldvhMyr9z5te211SqfRhFYsjqvZjIvwh_eGo9G v_qyD9iUFqeHgEYNf6GPPiUkCtzZ34nlCGnB5IOV6sIizccuF4 VUXvvGthi1dINJYJa64OsIArF3jSo1XzpaWoBhNMysjzC_RM-73HSWcaCndj_bABkD0xgEai4vJwC7REraB150vLN2KbwgAIPQj VWWDlD=w658-h494-no

https://lh3.googleusercontent.com/t-YjUiSa23w4XjMv_9knK_eNkfwtbMWAxj-Hazv-MP7W12Zay4MPBqjiuTzRlzamz2S4fCRG7P4zULJGW8wenbMIGz fzZT566k6E1ChXr4Lphk0OIHEyR5kZT0yNpKi0yFCJIqtTOBuc YjPoQOwUdtCju0u-s1_w4ynkS_nNjCGL8bU5JcvGg2XPj39EorQRT5Ng6OYq5NfkxR 1XEB1nQZENVGryz4B91jB1ecykilhmLWyNJHEnOJESOQ2aw7hU akgYuJnvzn5q1V4hg2r-9MzAWiT0yYBc2XmoZkmw0ULUKNAWwLjcnZDmeJ3dysLeqQGgn8 uECdxVN3Nv3a-TT67_MWnBrptMZpBIfld9l9RHIeBowVm3UgEe0I2g9bNC0u5hK wFO8828dJwekjhp3TuPflu0flBP7pPu4ZZvU5yB0rMFa_5THDe pZ9cEHcVZObCdbgskwcHU3aFtYNf4N9zhRlNQAyBTaEWSEz33x 5S5imjnkiMGwWow9YSnVeNuXwEhkN1tenrStumO7dj84RcGVkn XpDxs7Hn7GrKgNRP4BLkh8u1i3LUStrFm1qWPjoox=w658-h494-no

https://lh3.googleusercontent.com/ktZNLTMk4XyAr9725pmhRoZvlhDFgq-pT4ZSQK9APHdsUwX8sNSUI_TZUBId_Zkd5G6gnSHvrVl6_gOMG aIlv35dIsK5xm41lkU4wzRpK_eK0cKjS37TYoYR3Bo5KQn2z9A Xls814kwlfArfh6mxlvcZz3ozX_slq9jlfMxX70PYAsSCOZT_Z svLNhRScBz5hVelI208KRNVUYp-uUW5SglMjBf2_84r_2xzx945unw_nn9CuBzVfa0V_QyrnTh49W GzIz21yND0u3L5WyMVE4EePZ5Ng9l-evtKTL7wSY63We75CFnfFPYPhGm3BCSOf9Ip4uUx9GR-cUiFonV0Sx8tilosjz3LQvZloLsFf7Xu37jrUunHxNjEvgQww1 rAVzwdRh4T4HHx8ZvPKUOulZr0UZq1lomzNDbUqJDGXE76mshq UCGnldZaZ-c5UYydCDaFTgH1AZ4x-vdaKDusEmpzsQQxyHvEmcKeQTcv5VUuh6zntdBs11Kl8nhpsNb QNAVJ3p3AqvtQqgx1d6eugCkaHJGHofGs5fWBpmwtg4B80IIlH nwdNlMmAG6hXdSFEFRE=w658-h494-no

https://lh3.googleusercontent.com/Dp4gm6SaAzphsUeB-hmJEPGObN2QIQESECQnd3TkLQNT5T2Xh9g0Mxbcp5I7DAtmit6 dQBe7_LkJJMWAa6vPqiefK9zP6k3yreecN5TZoLjdCEwsp5LA5 TiO3E0V0hKVXSIF-xIam9zRTc7O8duylEBNrUTQoAX2pXlvSUMIZ_yxsU9-8wk95RJY-UM88gLXSnjU0SSCOg4QgtsH1gvQCoxZwTcEIKZvDwNGaFVym4m euEEOTngFeBURxD1odlHuG9qcczxW_kqg3KheOeyvrkyL5wzq-3dC2EnSnUy4sLseBLee7U9Yog6s_hI4_rWU7vlSp9ctZqF8d62 NGLmmXUv7KVKqd91GPkmK9UVZdGfClRmEqngWTz7BUgC1iBkZM I7ijWLbhl7bD5o6Iim6QyFwUSpDVRGHWykxyPnQLJz1KOsoL9A 07nSspTg1MxsUHu79po6XjiymHNvj8lFlRbavB7qLAWffoYTR7 9Uv8mbosk-EhO7wu3PTt1ZGGRgJsmKmhY42dukHWsWg-7Qh3aJy8AgsWRR80QKzLH45wYBWaHQ-yn7bfOsfC-PNi7wTJ3oA=w658-h494-no


I also looked the shifter lever issue.
I put the ’84 250R shifter lever on the 480, and it fit perfect!

https://lh3.googleusercontent.com/iRdo8glLs2uO8el6GgoCyt-ylecTP_xk13QJLpZ9e-y5D8Rxa3K8XRmDgSCLtJ8R81b14GHSTKAuxrBou6NnipYSponr MzkaDlPMp9X6Xn_W2-rCZf968KkqSwni5yUxfABGPQglOFw8d_IASseihpb-tqKAlNpA16wXCiLPhWrUjUrHiJcc0ZFVg6kd6-qUr90mlo5WuItTyViWoDEL1mtSvqSsLyindbLzIy1fVF0RVAGj uwUqzv_lbDkn-BM6TY2_649HzbQHDrpfeKHDzt-gzyc-UUgflI_aTS3YOHEAJ8JzZsd3T-j1mp31vP2uZYEJnl50j3pF9EkTidIJ7WHOYthe7vlEd-UWRGPvDYKXlE5gWh3lWbxaEZqLjJdInUGdgMbshs27wcojKRWp pS5m-ijSBdeKkGpVt0BSlI5xRQ2yVw7HZaEkq_XFGjIlVsR42KXSXWu uUZ1MygQCgcNXOEL9Yhfn3hJ_pvyQ1bwLXNmzLL5C142ZzEJ35 IfHGoAyR01wstZWOFJ9tnwjQ6Eovke9VL10FFUPr5V-JMdthZoLK1PbNU4JuNLwHMwhqvUO=w658-h494-no

https://lh3.googleusercontent.com/IO0CW0ijRBYYvqWqyJzZd7DuIYL4Nredr28coRim8cLXy_mGx1 bgrlyGCk3veiNfnCW-qH7rzB-sB9kAlRgz52lHmh7a_E9Po7SFIdUKNKzWcsa-8jlkU4ZS4M01LKLQcBlrdU1guCyVDfCz99bftauv4g1eH7FUVq KWVp5lfZ2IRUl5fDIsuOL8BwWwN0UcFQLBTEJfJeSVXLawVF5N BeEO6I6uCFeoerKXdOoxTU3ZZe4LH5gzt5zxNDNcHlL1H6WNZM JFc4NU_MHpXZ9DhyU8aQZsYLOoNjrzbt5Sg8_ObyHY_aP44A0N WTiXhQoRdKLWQx2G5hi1RqkFGPH5oNPwnCKENLQ3b_Vigcszjm q3zCWZClrAc2Ds7RfpQSFOh-rO0a-2ke7Y2TKEUw_X6HLbqrsMiYYWDffJk_FTcf9W6yEb9WRgfJ-8Uby1b4M4jQKUzHQqCuWQgF5mB0CkLvPKCNhBCQtvhhlQD8Qu6 XiQcBHcn2AaF60HbCHuaS4xRmBTEPcgbemsb_jftO_SgHVaBqm 90RwTWt6I356ENbxZWu0HrUfcSp8NvMI5XINP0_dz=w658-h494-no

The only small problem is that it is a little short.
The 9,5 cm measurement on the pic below is approx. 13 cm on my other 250R (’82, ’85 and ’86) and approx. 12 cm on my GasGas enduro bike.
So I will have to extend 3,5 cm the shifter lever, but it should not be a big issue…

https://lh3.googleusercontent.com/-Sie01RmMKmS_8PJMgY1YjZ1BJOnabMtn7anEqIx8TOzv3pdqak lcLuq4xZ6rjfuWR3d8ytB__OperXa3fSJMJLjVvw2qtk4DQCFX o3uRUcWJF6xO9Bzlqo0N5WNeGQjcc8ZoSgYN_8FzzyEYQK6axU wa-w2h_R1QE31_GtyD09EFr-jRBBdQIatoPfM4yOrlIrq4riKUdlm0-I_N4XJxcdI7VylWzJTxjPx9ACsrSdc0j-OXITfCKCZLFl7EvuTXU0NxhPJ3ikYnYFSmGqX5BgvUI2gQToWq zxtBqVnHSTZPL1VCZOoIPvW_dKCpSAXBBKuu5Tytb5g5Mj2J4m pO59CwG9SYKRo13nBL9xCHoI2FP9k5qUmBhkzBCr3h1uStsLtU 129fN6E3ZB2-7n3EE2fFdE4RL5B-qJo7bfDFD0MZ7ko-u0xsxG3J4rFDE7EiQLwB7n1d7vWChlqR6UDP2BHGBsTlN6_Foz Lha69DwQr5ECGoBQR_PcHWWImj5wZT70TNbM3QM2UHBmj2iMyN 6ACe4SiErKodKeLECnzRiHN2lptjzF7jauVhcmRXcEv7BOr=w6 58-h494-no

[wolfspider]

nice work you are doing there, where abouts in france are you??
steve

[jeddy]

This is good to see. Please keep posting pictures as it progresses. I'd be pretty interested to see what you end up with for a pipe and also the intake tract.

Thanks
-Jed

[JasonB]

Great thread, nice details! Loving the pictures, in for updates

[sx250heath]

Sweet build. I can't wait to see how it turns out

[rayatc84]

Some update.

I’ve completely designed all the engine mounts and I made plans on computer. But unfortunately I don’t have the equipements/machines to build what I designed.
So I sent my plans in Switzerland to my buddy Pote, akka “pote swiss” on the board and he built the mounts according to my plans and then sent me a package with all the mounts!

I assembled the engine/frame/mounts: everything lined up perfectly and the axles/bolts went through without a problem.
So I'm pretty happy with this result, because Pote is 500 km from me and he built the mount only with the plans and some explanation by email; he didn’t have the frame nor the engine to make intermediary verifications during the build and finally there is no bad surprise.

Here are the pics:

Rear and front mounts parts after laser cutting and bending, and before welding:

https://lh3.googleusercontent.com/g-V19we5fYj0UpuqXIhE9chDLuhbD17KViJZVeWcBzqQ6RY5Zvhb NfmpRz6GU4Zyw5yXIOgFeK8sdFlYa4e5hdb25SLZ5_N7i7NqcY Ee1MuZnTJYHGgkNtNEczEuFcAFzsJ6laOyprF_zKRbXFpMBrLL nXZc-CEa4kLNT41XARN4fg7aPNV3Hhz2u-tesl52sDqp8VUzIAreREWPvVW6kZJrAWPTc4tY7ygK5PH8fcut 4FgvuXcSU92PLYl1gA6dTnR6hGAn-LPn7DPhVXX4iYeoPxNYlDg4atlO7EBEWTBY4M2wZvfypynUlIM EoUvIG5hhqcUmzCSrK3AqpezFwgIdDDEskzdfxAIUv58_yynw1 uKGFKP3td98Z4Zlbt2BXxtdnFDvrTOKeW85r46o5icm8MpyEo9 gqMYFRT5wjqB-N7fA7zG4QSExyj0KoEg5QGXdfWB-X_0wF9GK8Nm8RAe4Pn_HQ6jVBMSBUmaIY61WWJExoXyl-38AZ7SpcFuS3HvaoDDIefqHuyXGOUPSm42bukqfd1IEymEliIs-K-l3O1HrAc9pn7kvKVSlOz7LuHs4=w658-h494-no


Rear mount:

https://lh3.googleusercontent.com/Xbcp0UvOqvu1gkYBnS0Xkx4Oknqip_zDtrBi_3nJ5Peo5Yo-MrbuH0FzBYyqejMAQ2VV6j4ONYHrjUATtbyaUgk5dHn2jEWCaG akKW4ebskmway-tzzA3U2qngdcZNeD8UoU1PHScOyeubAKmGoWNKVQ4OBQQuZWYx c_pCOI2hZ8lqtrzVfiRqvL1xSPwwuDv8jpbwaKIpBebCG-si5pKc2DNQ_PJj9cQS9ycPhE-p5X4CbIGOlpLd9K6lz-0GkrdmImciJV1OcutmMrkvc06HI8aZHspdmpBmnx0-4Plvi81cmxXIKAEj3WU4XPmD3WcM725G2e-LK5SENqtaKVnC_GfC9G1HNYHnqTOnXy-owGGV3UIXE-ZE07AfRaEhTvX0XwJUhY-xJhK7c9bkZyZhbgs72e7ik3yKIkDpzD5fH8XmMlXwmzlJRASzG 4pPPbDLc2eZ5pg_g-xcweOWwom2Nwkyon5CR1Kn7QXbVVkNSyPtxy93bjgo9HiEoYpU BurWQZGQpw2YGZTE68Co1A3igIQtVjHfp9DpQi-2YEnlJQdBFpE3dV96ck_JAwfuus_els=w658-h494-no


Front mount:

https://lh3.googleusercontent.com/mNgIkjVxmxy9r7hfguJhOQGL7zjMvFvVXz954MCtL2XqwfH9Q2 Dv8zwOKabU8wxdOa13CDwrD0hl6tF7sldn8fH5jYvVKBkUps2X 2uj1sdkwKJdc8GTu3b2PJHbMaAZ1a2ljjGVHj-aA13q6mOWrrYGif9kWM1D58cmkUIwJJl19sTw8ygiMvipeWxhY PtvI-A-9NQT-y_FP9ZbtxOB0AmnzhY5RU6xrqCuJY5kVfqjBLYItfHmJDQgXL9 rdees6iLwoUvwfV4H39VIjjx-jtn-4HxjD5FePmq5q94YWI5q74YYdS2w_DTlvforZTuVA0wXQfbMwK mhnBAF1nVj_BunfOuU85v9Q5c2JLQaxT2Nk-KPlyu2EGkuVVBlKvReeY2GvHD165VDKIA10MZ7eeS6Ind7fVKC 1DrWT-b-fb4coyNTOcIEJ7F6WOyO_8deD_ZqGHtcT_so1Kb25oH67y75Vn m4Cgm9HgjwjWRkEPL7BQzmRUeznrsiiPyAlEwUG6XZROsMV5lx Ylo9w5Di-81bIA9evhO6p6sEkt36RcN2nflp7lFaEVzfpe77TqVXTwpFd=w 658-h494-no


Head mount:

https://lh3.googleusercontent.com/CZ-WvuwXWipqs4JEqAJyrHsOsqL3181oppHt0ozWvV2inkTysyCYy zGF337277h3KviZv4yEI00NhmgB7sDjt16ZT-aEbmmw56eLZHWKUSKQdepdQzvdoq7KHaK4a9pv2iltKQqXhuRn Jnjq2fSGAu3zEmZEFs7liUobqQ0brwCnBc-YXyscP8uwGYq80ICgmftpWZ9Le6ZBno_dA4UUNoR4zzsuaztqQ YRiTlPSc7i5ZOnvQXdmMe2epkhWDgTbWLK0HjBDc3zEnBHxQQw emccglxnYdlawEd7Qqg3pk8ERY4MGUcMHpkb3zMOiiKNb37h6D s4ul-VZr3dVZ4cAoKvO5f8sXqvSeysZ5xE8l5cebmwqSzRQKbaqBDIi ryr_BfZB5wn-oiPsqXu07XptZibxtldUX9he9kJOF0pch8X9lhG5-vSwYAoYhHAd7gOgsG3A-0-UQaZqKPcnaqEpLnOHj6xeZRlw7RFUQfV3DiGwtVwXHtxq60L0a bxXiM1aGpF4-4pLoTavHX272hQTU29wTDOWZn14ILf1vYwLio_3JFRe1Y07EvH B4ARgmnUJkFGw=w658-h494-no

https://lh3.googleusercontent.com/tOerliYcZBWVZrBxA-KEK4X4wvVho9X4g3nno_1jbTZFxriHnYe2wMyIC1gCpbkgXKHy c1MOZqbXyPu8RQ23MAlnt-Fe6Xl24NfxOycoKl7X5S9q3H-tAVv0rX4T5w-xTJQypxqRwJM0m8M5COz8lScfh_LtaqFx5IYzXv_60z0rwYhz3 nWv49DxAJkegRiK6X6p70iDvw_KIDrUmoTQBFunyiVSAOzWI7y Cgt9X8s7cINu0PZjH1qiZ1yJT05QTGHOG5xSpnrKS4EsFokeCg 6JdWULJcS8eHvo_Qj6uyk8ELS9PYDV7Yg_4u27F0O0y4wowrui WGc9JbCfuOls8D6l5k_yLV22gWGnHYy2OhLJql4W3vHpZVA7cF QgIvDZRj_JcW4BQxpp0DQ_qLPiKh8xcLg0aOXNiDx3Z7C8JePT Xm2qZYsH0ee0PX3KAt56AkfDDmGhJNG-joNkt2cYxUck6t-uHKhU_5rNoDwJspQiYdzjiuym04UxSNjhoqt3o5URShl2VZ8Lt MjicU6rodMcmGWbomx9aOgt2wVICJUC9FkCem46F2CFFfZ4JqH zVpQA_=w658-h494-no


Rear mount on the trike:

https://lh3.googleusercontent.com/ghB1HgkKvpTYgtN4suZDrxgCNuYvnbdArn3XOMKdu1bP3o_ti5 8puwU9DWUN7Dp3QtdIdFfq0kH5a71SuWVBGetOKfZD9VXF8vcz EguBVTg2T3_LNwJLvjH_PyrPbEeHHRMEr9mgHDlqAdD57V17yw EujdSCvPgSES4dQ0Z4V38m8Q12JoMXqnxblWDaATiua2a3m-qicRZsOBupJoOhCUAtZptQbdFhuGQlzI8Dm6B6VfnVdoVFst2b s3EhJVIXhp1CLfGaFhWSaC3dbHOryp9GR3IKQx4ys3wgLoWzQc nkKrQeft659ivCsrN6EkoX-xeESPxqeIpSg_RZ7xPtjAOSd_VUHZ840NPxeXOrSk4ByBLLeWz nO5P0J8DU7a975zerq-H22WhpjtZQGYbm3kcJErhknU_zAaz6Rg4mA6qvImhYJHXB_aTE dekdS8fo6-plqqvoQJh4rnsX2IQHgtCCvx1aH5AG-zow_koU5zUVsYbYZnerKhnvUV7_Ic1WeQ9hBskFv-EwEcpyIidOmilYvUGxRh2nA1PSX4vUg00e2GBXw9-uwsg9b0hW8Iggppcv=w658-h494-no

https://lh3.googleusercontent.com/gYDtbsJaHYy3Zg-LrVriaIwx2fOAreT4pqNZogiprgWPNA03tUgwlJ9ePsX8yWzvh hhccNusT720Lu2L0RStSK5St9qKJl4Qy4BJrRCA2bQAwyqlsOf GUR3SC0uXVKMQrMMPUVhQshOuHfEnpPjehkuGFU9S5P9dJXf3T wsQeDIcYc9l7QsQwrA1i3PCIY2U_UA3ODjB1fbiybbUoLlwyuB YehQ4wVQ-OdBcUI1oRp_v2q3TWtocS_vGz9_QouG0nQ1td94V0dB_ABgNxV w0KcuedjKxAJI7qVYa29WR88cazfYOUpHAVHAC_v_0M34Y4KVx Tv4CyzAnJm59vCWgt9OaltBC7_KFD48Tpin0PGgaLJVhPo624J uu-huGMbaSYLERqYRBit18OpP80Q5USB4HK1TSjiWG45nPPpXrRie c1OwnUtJ7DvL4TE3FTdNdw5bmTG9ndn4oaKesbdfU93XJcG9QZ EuCOymlIP5JsWQdIgr4XOiWhyp6CjI-rWrYsUB_C63n3RT_6KApwK5E2fApNsoh1Yd8WbWfIJoWwAUjiF sZmQLhefSpShXqUgYE5ggU=w658-h494-no

https://lh3.googleusercontent.com/JxUyqSsoRY4GQRAL_uSjFKNqh7CxYK2eH2pRNmub2filCx2Z5N aMrZzoYo1Zh1ruSvY8NxrhbJPo0alvd4W3sn9SM0TnraoLSnHA bC2VXzyNgut__Pf40_DjbrLJtexjV10mUddvJUceIxc5QJx8Me LPAvbClMN6sOESi9b3ncKHrySzsxqfqmbfKJt1wp7bOPO5td0o ccXWufx54G11FDgS8YbZZE8dSQgiTzDQqhj9Q3knWUjYJoF7S7 D6zf1baGHm4kg9Jy3G1ZndUvSoVz6sWNfbTe41iWS-bhdQhgy3wnf_gDCFWRKj_qLb7XGkQuPwgv2J6qu2lWktilgzc4 sMBW6CvuQFT7PF8C53e6Udqgc4OeNINoC-cLm4WqCjmb4vFgku_hZ8MtcX9JkFPLYbyhViFBxSoyj0AYpDck-hXHcQA6SyG9kv8ROS_dnZfpeiC4ddDOj3Is5_fzpGUfWqETHXT dvNA7-8vNS91iX5jtSANTl0xwSXNNPlePUBb2Rw88vw26fBH4C-32GRgsZwVkChflVkl07wBk2tI1A-jwugrXmOdpUtug0bMVMmG8gr=w658-h494-no


Front mount on the trike:

https://lh3.googleusercontent.com/hiTb7hSojciQECw6HlFAxMZiKiYl9v_Iu2nOAtXPL6qZhuK7CT onsAkYTCD5XOSu-1TrWzSoHSfLcLBm_tMjkW3AprscxQ6RUAxLqH5zAoOJDytx1Xx rNrELpzjnFn-xwHjoxIGaWrnnp89H5VWAkNfwZ5Rg0DyYwzcMHJz-c44erD4q8NT-2gl7CP_3ldMbpaByl1YZ6ehgJUHp43by2A1xVxzZ6F7VII00k8 wilbqCbRZR7sVknVV0GPofSjaLHRCWLFZw4dVR_eYP8MEKPsyM YcIEIxq1P1S9Z3E3ec_6QmRFRXY6LlutI6N_ZK7XnOTPDbIjC-isV3WVni-SoK-weatr10oc-V2HQijABtDJa-fr15anNI03ZdzLGOmugzQI03KVuO3X74ZCevOkb3U0REdtHHyo clw2cfVdJpTUNIqzI8C-OGPWBiQX-ybBWmKhCBq6IlNNjC8RZj1KB5mCaHKMvVszIFYMqxNOuINWTsp 1derLAhLekLBShCvUlsnAKktnaIG3f-V7DZScyrMa3mPF6a9GxjQEdSk_koYWg1BmWMOzzLxrW5FAvi4k m19O=w658-h494-no

https://lh3.googleusercontent.com/6hdZaGFEXFJGchae2U43md8nB7_Vsmidcml3frXDZkoobAkztl Vny-J23_5omEGmw8lkWABbyP3ZCi6fCVJjOwnvjs8ZrWb9y9OZiWyC 0sQsR5GENisJssFoudtOxbQTBfxKlUxfpo7PipfliynrFfS2DJ viOiji1_UuGnsCZLUVfXZ19keYVFUXlUuMTbNNwD8JY8ih2hbz dmqhKr7WP-ccTZgKl01Ozmq4xrq4gCXm0aq44KB3I5iUsIH-vQ8GDduFui3RCwFNMRCYInd7Y2Xo2FseWH1w1sjFipLk8MJ0qa bkQDgz1NYh1MyQ173lAC-gbQ2TAI4IJoKBz1JDYXbdi10EQvW5VU7REM-BEc9uVjy_ZoU5IHs6vJRCyxM0cdl5UwtnEF6yrz1qCrIaMTqlx 2sReNngOx65rCGcWTHLIgsDErkb5O0e5tj5hG5HdaBse6229Xx LzGrCZQwqqDcV3LTs4xOMwrOSu6w6YHqecz1QgJntRWFJGc2OH ZCMQrhh0X6xPttSg4G94-wbNuVmxyM3JaUtCFR2nQHOJwxhAKUCNmJWyFdArssx0Th7yDMe =w658-h494-no

https://lh3.googleusercontent.com/Xy57dc3AWxbP3HC4ZkX2wBqnltvq9869HIeUgXwyEJk6MAMN5N 9O-Rsxx-eEK1VcsuyDcRehnxZqsQFRwFtnWVtMK3aiYLJksyKuN7YBGaYG gMn_X90vhvlGvzIHqUqvA1G4GLw8biH7bAeDCpqReMj68K34wg vCxCgOBWgFXYyKESQpp-xhmvdgb5hSqiDB4T0JHOPrn40n9_JWIAziUD8mXxsnmWRZENqw nHmeibhhfhSQllheR8_1hJ3H7R5wdNBNZDbcejY3mzRGX5jycY yrv3mP1UGLxSinhXTFnDQACsiMtWx-Q6oyRwZd_VbnC0VbiqpFtKmzZ5icnAajEo3LrvzDHHmTozkQkV 5j3bEe95tM0rKFC9RuUkhbY5L9247hSwyHs2KtWv89AsRHFq-nspWmzBKLmxKji2pGY32GXg1jpB-Uin9kDrGd3OFqvfQLzvX_0lSRGGLdk-28TzuTea1DbENKUjX_KyO2g5TUCrQABuZiZkma-tHGUy-eqEI4EXvBzmVHE4owIDjW59DBhspPJWa0pcVwjCzr-G8D47IL9JneEbPWLyyYlOC1q6BD=w658-h494-no


Head mount on the trike:

https://lh3.googleusercontent.com/telGgYTMOUoERnZgTgQ3ux8v7EDW93yaohyMiFYVJHVOLcmdvy EkQvvaco80QnnomHyEePwRoyge0cO0rDbLlKqHOuZnKYaSckpm Tt-9oZfAsYnjxmiF6hflbhqAviV2w3A388j7SzawbbWIwbotOr31_ mBCyjm7l4p8vLN7wzshpNHv7Wwcotgw0ckABWLmYSD404K6Cla DQtYWfM0nZQVWkNZMasjtxfjRuivuCNFq-d5AX8wmuLumCBLNrBWbwe3PGzM0sj1qolPUMG4lS5Kc-ea-jdfmbgu1POkE0l5mJnhTCquk4vecFLpaVhz0J4cDeGY4AYc5jO buja6QH4UGJoPB79UXOZ_X3OjR_V6s1_b38Rc-bNnjsW-GcClh2McdMAw7TEh7aIVpjhk_tcffnefKV8Z8dhQiG0uUhzMH-8pm0by_hoMRTPPFmVE7oLSMPywhZXQM6h6hSikJZhKBZHhEPV8 nd9YbV6yBoy-Fvoq3JSVVPFoJX9hkY4pkUe4wsn0_GhVaB2Wlw6h3KEywyOJQB eLQATIMPrr-WyqFnIIPn0XgfVVS4dDKYkhhVMdg=w658-h494-no

https://lh3.googleusercontent.com/7HGqHqk6AiH9w0llhWEtG4hHrG1Lzoo0oHRbHhkSgVFdWd1tm3 aFcMEROy0z6egHn8-Oe81SnTUWkxUpYAtjAYugOCuObEVdMMPIrCZsHMG_Gl6Qk8WjV vxtyrCrnuLvlOIbW5vALgft6GNIYQ8W6dQK7XUbK5hv1u_JTte DNDdL04C-PKz3WW1Vjd3QPOr5xZ_WcOPZTwje67YUmaT4T4SVnfh5hrc-GopdxcNdEza7co4Uru56YEzYt5M0iknUPzHCRJIswHSHK5AMpC f91f9nWBPn5K0YpZhKgvYvaLgqMVRgrVFELGyz7abltpgK5d91 4OSJ_AzN5FVnH5-DHRRG861KLV3i9cpSlniR3Sy3eLbw8QgIBxBrj2N4789g0JqUb 8hVzrU5ykAPZAn-6la8ojE_Xgx52VvKHeFn_WzPp6uSrvH6npU19_xxhQKhzbN93D ghNb4N9o4k1ydvKZYpDYnJINiOsR1rm_95PoEyy8MqLn4kIr1J SEn9XRoTcqHNnRX6EGBKADsVkWJPswpQH3yOLUGkJquLQwOYkK kM-runC4pd_s0k9o18r10j14An=w658-h494-no

https://lh3.googleusercontent.com/sIKz_JJfrRcdfEfrOBDuqHPXEW6wPJMAzQGYNzzHPbovhfW10W orBhy2RSkqlLaaGXBujKARrC35Mvn1Jrnm3fZNNg5VYP4F_usM Ntyigw-kFajJKfMq_1-IwBLOx0WdYLj_jNVAAj4ftPmPpLR1aP_QElTE3A2Qd42ercJDe-NetSpCNgPmbUTwsJD5bb9WgncxMi0xz8BcgkbF3OoIb2C5WaW4 Al45cTyZqonMOnk9auT37NbRDKdbQrwKeioZBpsWG8900wNlC3 o5DZjaebWER7-vnH5vmnod2ykICZHuHYWzFsFt5F7lMQusETCQ6vBKEcZ7na8AJ 1poSf4Z9Q-cGd-5tGdfDqIR9LB6nxkKu7er_-ZARegfONpmDNFtROv8HINoxFVGKbu99Vt6p3__Txspf5Y72b3J K51IRedCNeZCyeMh5jnUsdozpFt3-0rtqbQIhlcAglMNtzaBbHy6HxY_ZEQaDgYfNtackOKJh6dx-zEiHqznCrds3o9IbA8PJVHReUg9qGNW8_CvKTrZc4raJgYkYqh gDA6mdoou8A7KS2blFFPj4Tt9uIyVH47N=w658-h494-no

Lower motor mount:

https://lh3.googleusercontent.com/nS_PpkQnQc5OpOkKw1SJJHd4wuU2aj8y6UvshrZTIZYLk7Lovx 9nMljCMdPHESvQQ5PSoSbL09U7GcV0fU_lFbVxEL6qZ2loUXdp aqjxlGAfR3jziYPMk81F-0xN58V_5Nx0Y87XDphEGAHn8YY80CEzVu9tsqYPknjzs39C22p vru5Joeuh28L9S9DTeTueJMGnD5sKjXxmLwk1_H0rYv0uYUjtC 4VtOtmsuYa85PZivtfG9JHLciyhCv7njgh2etnyZycL1MhHrlV FBeaVF_eCX7BmzM3Ohkbp8FWZr46Sc_iSF1-2KSZ3utC_U5dUhPK4SlmxZwZPlDj8YBOYB5FYDZC57RRmGKJ1Z LghjI1onx_MthUnOtunYfFMlMXjmEAVhOgoxK2gKih3fAHraZK buRPU6vM9L8FPS95ow2iq9bDdEUFOvPdGiZIIKP6jwTjLMsiuP occk729UPz8eLYqX6eaKwM-0pi1SgkIyCHQK0JiJqclHf7nt1s8EkgsWePS5XyXnh-82eRPtSDooSOOnOQeB6D6bGgmWuKdhQ0JMqc04CueRYgcR0PTn wIusLv_=w658-h494-no


Next steps will be the exhaust and the kickstarter; I think they will be more difficult…

[Jason125m]

Wicked! Very interesting build. Those mounts came out real nice. Great work so far.

Keep it up.

Jason

[Keith Salyer]

Very nice work, I think you are right the pipe and kicker will be a challenge :)

[ScreaminRed]

Wonder what is happening with this? It was very interesting and the last post was almost two months ago. :wondering

[rayatc84]

Wonder what is happening with this? It was very interesting and the last post was almost two months ago. :wondering

Nothing else at the moment... Unfortunately I haven't had time to work on this project and make any progress...

[rayatc84]

It has been a long time since I have posted some update…

I’ve completely designed the kickstarter extension and I made plans on computer.

But unfortunately I can’t figure how to measure the splines on the kick shaft and define their odds. So I had to disassemble the shaft out of the engine; with my plans, the shaft and the kickstarter, a buddy of mine has built the parts.

I'm pretty happy with the result, but I can’t test it at the moment because the engine is completely disassembled. I hope I haven’t made mistake when I made the plans…
In fact, when I disassembled the kick shaft out of the engine, I decided to disassemble completely the engine to verify it. The result is: bore honing, new +0.75 PROX piston, crankshaft bearings; all oil seals and gaskets.

My buddy Mathieu, akka “Way²” on the board, has sandblasted the cylinder, head, crankcases and clutch case.
Now I have still to paint them.

Can’t wait to test the kick extension with the engine in the frame, but I will have to be patient…

Here are the pics:

https://lh5.googleusercontent.com/-b2N_ktBicRk/U8rboY0fHYI/AAAAAAAAAGo/sJ-gshdMf4w/w829-h622-no/DSC03380.JPG

https://lh5.googleusercontent.com/-wlWA4Y0rzQs/U8rcLGn-cKI/AAAAAAAAAG4/TpJp429tt-c/w467-h622-no/DSC03384.JPG

https://lh4.googleusercontent.com/-PuhKO544nh4/U8rb2YbSPHI/AAAAAAAAAGw/eh1qbc1p-r4/w829-h622-no/DSC03381.JPG

https://lh3.googleusercontent.com/-pfg7KyQ8oZw/U8rcZSF31QI/AAAAAAAAAHA/1T9h57owU48/w467-h622-no/DSC03387.JPG

https://lh6.googleusercontent.com/-gFRDtVhkCg8/U8rcnBfn63I/AAAAAAAAAHI/lZDy_F8OT8c/w467-h622-no/DSC03388.JPG

https://lh4.googleusercontent.com/-GG2GgAN6WxM/U8reGnysDLI/AAAAAAAAAIU/Z0atPDNuu8Y/w640-h480-no/Sablage+3.JPG

https://lh5.googleusercontent.com/-SQRKkUGe7e8/U8reSEq6hlI/AAAAAAAAAHw/VW6MJmZd-GU/w829-h622-no/Sablage+5.JPG

https://lh3.googleusercontent.com/-ougqPe2Pqv0/U8rej7ltoCI/AAAAAAAAAH4/7o0Xs1IStY0/w829-h622-no/Sablage+8.JPG

[250rmanfmf]

I love this build, I would love to build a 2nd gen 250r with a 480r in it. Maybe one day. Keep up the great work.

[rayatc84]

Another long time without update…

Here are the too small evolutions since my last post:

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I have put the engine in the frame + the kick extension and it seems to be ok.
I have a complete 480CR DG pipe+silencer and have found someone to adapt it to this build. I hope to have it made in a couple of months…
So for the moment the trike is taking dust, temporarily and partially assembled, just to allow the exhaust build.

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