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View Full Version : 250R short track tank surgery.



jeswinehart
02-28-2015, 10:12 PM
I think this plastic gas tank repair fits the Mad Scientists Lair well enough,,,
A fellow board member asked if I could do something with the hole in this sorta hard to come by fuel tank. I mentioned I had fixed a couple metal gas tanks with the resins we use in the hobby room and that I really enjoy one off type of projects so here we are.
A rare plastic fuel tank with a crease and hole.
Using a bolt/nut/fender washer combo I got most of the crease pulled back into place. Removed damaged plastic around hole, coated inside and out with a special bonding agent for our resins, made a cupped cap out of clay to cover the outside of the tank hole area.
Mix'd up 42 grams of fuel proof resin, colored to my wife's liking ( I suck at matching colors) and poured inside the tank.
Let it set up, removed the clay that was on the outside to reveal a nicely formed blob of plastic that is a one piece pour from inside to outside
Tomorrow that blob will be dermal grinded to form the contour of tank then sanded down in various steps to 2500 grit wetsand (this particular stuff polish's out nicely).
Owner indicated he was going to polish up the tank before mounting.
Yeah, it will survive to race some more.

atc007
02-28-2015, 10:51 PM
Looks amazing as always Superman. We were talking last week what an amazing asset you are to the community. I frankly said,,,you have NO idea lol... Anyhow. As always John,,what a pleasure to see your surgery! It literally looks like an operating room and a patient! Thanx for sharing :)

Billy Golightly
03-01-2015, 09:13 AM
Wow, nice repair there John! I would have never thought to make a repair quite like that, great thinking!

kaymo
03-01-2015, 02:21 PM
most excellent

jeswinehart
03-01-2015, 03:54 PM
Held vacuum test okay. Going to were sand and then a pressure test,,,, after a nap.

The_Steve_Man
03-01-2015, 04:08 PM
Thats cool. I didn't know that could be done.

onformula1
03-03-2015, 04:19 AM
Great work!
Do you do this for a living? Molds & resins, ETC.?

Xowner
03-03-2015, 11:46 AM
Im watching.....

jeswinehart
03-03-2015, 01:53 PM
Great work!
Do you do this for a living? Molds & resins, ETC.?

Just a hobby I picked on about 6 years ago when I needed a Tecate intake boot. Truck Driver by trade.

onformula1
03-03-2015, 06:18 PM
With all the things you create i thought you and your wife did it for a living. Keep it up.

torker
03-03-2015, 07:22 PM
John, you are now a certified surgeon..

big specht
03-03-2015, 09:01 PM
That's some good work there. You will have to make sure he posts a pic of the finished tank.

jeswinehart
03-08-2015, 03:12 PM
Im watching.....


Not exactly a perfect color match,,, but no hole.

Flyingw
03-08-2015, 03:23 PM
Nice job John.