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View Full Version : 1984 ATC 200M that needs some serious help



BiG_BooGeR
03-21-2015, 04:04 AM
Well I picked up this 1984 ATC 200M on craigslist for really really cheap. It has just about everything broke or messed up. Most would think its a parts bike but I will fix it. Upon arriving home and unstrapping the bike, the exhaust completely fell off the bike. One rear tire also popped a bead.

http://img.photobucket.com/albums/v428/Hapytruck01/photo%2012_zpsmd6pfd8x.jpg (http://smg.photobucket.com/user/Hapytruck01/media/photo%2012_zpsmd6pfd8x.jpg.html)

http://img.photobucket.com/albums/v428/Hapytruck01/photo%2042_zps3qvhxnuu.jpg (http://smg.photobucket.com/user/Hapytruck01/media/photo%2042_zps3qvhxnuu.jpg.html)

http://img.photobucket.com/albums/v428/Hapytruck01/rhoto%202_zpshjiuggew.jpg (http://smg.photobucket.com/user/Hapytruck01/media/rhoto%202_zpshjiuggew.jpg.html)

http://img.photobucket.com/albums/v428/Hapytruck01/rhoto%201_zpsgnmiiazs.jpg (http://smg.photobucket.com/user/Hapytruck01/media/rhoto%201_zpsgnmiiazs.jpg.html)

http://img.photobucket.com/albums/v428/Hapytruck01/rhoto%203_zpsbx9xjcwo.jpg (http://smg.photobucket.com/user/Hapytruck01/media/rhoto%203_zpsbx9xjcwo.jpg.html)

All the front wiring is hacked, no key, no lights.

http://img.photobucket.com/albums/v428/Hapytruck01/photo%2032_zpsxrw5aif5.jpg (http://smg.photobucket.com/user/Hapytruck01/media/photo%2032_zpsxrw5aif5.jpg.html)

Crazy homemade rear rack.
http://img.photobucket.com/albums/v428/Hapytruck01/photo%2022_zpsvwvjknqj.jpg (http://smg.photobucket.com/user/Hapytruck01/media/photo%2022_zpsvwvjknqj.jpg.html)


I tapped the holes in the head and got new bolts in the head for the pipe, replaced the recoil rope, messed with the wires and got it running. I ran it 10 minutes and all the oil leaked out. I filled it with another quart and rode it a it more. It has a severe oil leak. Time to take it all apart.

http://img.photobucket.com/albums/v428/Hapytruck01/rhoto%204_zpserypity6.jpg (http://smg.photobucket.com/user/Hapytruck01/media/rhoto%204_zpserypity6.jpg.html)

So the kid who had it snapped 3 of the 4 recoil cover bolts, that go into the crankcase. His fix was to replace 3 bolts with bolts that are shorter and don't even reach the crankcase... :lol:. The starter housing thing is held onto the main left crankcase with the two starter bolts, the idle pin, and the recoil pulley. wow. Now I have to ez out three snapped bolts from the crank case.

http://img.photobucket.com/albums/v428/Hapytruck01/photo%201_zpsxe9fphsu.jpg (http://smg.photobucket.com/user/Hapytruck01/media/photo%201_zpsxe9fphsu.jpg.html)

http://img.photobucket.com/albums/v428/Hapytruck01/photo%203_zpseq10gsa2.jpg (http://smg.photobucket.com/user/Hapytruck01/media/photo%203_zpseq10gsa2.jpg.html)

http://img.photobucket.com/albums/v428/Hapytruck01/photo%202_zpsiwstjq3i.jpg (http://smg.photobucket.com/user/Hapytruck01/media/photo%202_zpsiwstjq3i.jpg.html)

I was looking for the bolts that go into the recoil cover and through the starter case into the left center crankcase. I don't see exactly what I am looking for. I see them in the right crankcase diagram but not the recoil assembly diagram or the left crankcase diagram. http://www.partzilla.com/parts/search/Honda/ATV/1985/ATC200M+A/RIGHT+CRANKCASE+COVER/parts.html

I am looking at

30
BOLT, FLANGE (6X65)
96000-06065-00

I ordered a new
carburetor
front wheel bearings
front brake shoes
rear wheel bearings
rear brake shoes
axle carrier bearings (if you shake the fram now it sways 3" or so, the bearings are non existent)
11T front sprocket (old one broke coming off)
gold chain
air filter
petcock (I will be doing the apple cider vinegar treatment)