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View Full Version : 83 Honda ATC200E strange noise when turning over



deejaycee_2000
04-24-2016, 05:11 AM
Hi guys, hope someone can help, I picked up this 83 ATC200E, not running due to CDI issues according to the previous owner, changed out the coil and the CDI, I haven't try to start it up yet as I get this strange noice when turning it over ..... https://youtu.be/dkRStTUrj_U ...... don't wanto start it up if this can cause harm. Any ideas?

Georgiabii
04-24-2016, 04:15 PM
my first response is "yikes!" Hard to say from a video but rod bearing comes to mind.

shortline10
04-24-2016, 04:59 PM
That recoil pulls way to easy like you have no compression . Time to pull the motor and pull the top end off to inspect the issues .

DohcBikes
04-24-2016, 05:38 PM
My money is on piston to valve contact.

Might be a mistimed cam or worse.

deejaycee_2000
04-25-2016, 02:32 AM
One thing I did notice when the carb and exhaust was off is that is blows out the carb end of the head, more than one the exhaust end when I pull the recoil ... could it be that the timing is just way off?

deejaycee_2000
04-25-2016, 03:01 AM
Another thing I just thought of, I don't think it made that sound when I first got it, I might be wrong but can't be 100% sure ... I did however adjust the valves over the weekend .... could it be that I did this wrong and now have valve to piston contact?

deejaycee_2000
04-25-2016, 02:46 PM
Ok so I did a decent inspection to figure out where the sound is coming from, double checked my valve adjustment and it is 100% (0,05mm on TDC) - I did notice the CDI is aligned on "T" and not the "F" so not sure if this can be that my timing is out by a few degrees ... I was watching the valves when I pull the recoil starter, it makes that sound everytime it release a valve so on the top stroke and the bottom stroke, but the sound comes from top of the head ... any ideas? I don't want to pull the motor as gaskets here is non existant and 99,9% of ebay do not ship here ... so def wanto elimate all options first.

shortline10
04-25-2016, 05:53 PM
Loose timing chain !

filbs
04-28-2016, 10:49 AM
Sounds like you found your problem.