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View Full Version : NEED Engine Options for Honda 250x



86trizinger
09-04-2008, 10:05 PM
I bought this ATV for $400.. got it up and running for about 15 minutes and it died on me.. missing 3rd gear also... The compression is low now.. What are my engine options for this? I know I can use teh 300ex engine but what else is an option.. I want to keep it cheap though.. I only use this to follow my boys around the yard teaching them how to ride.


Wanted to EDIT this.. I am trying to rebuiild the engine now.

ALso let me know if you have anything for sale as well.
Thanks
Chris

SWIGIN
09-05-2008, 01:54 AM
350x fit in with 1mount change

86trizinger
09-05-2008, 12:51 PM
Problem Is finding one in good shape.. What about a lifan engine.. Not very big but If i can get the ATV up and running just for around my yard it is fine for now.

cr480r
09-05-2008, 02:33 PM
I want to keep it cheap though.. I only use this to follow my boys around the yard teaching them how to ride.

honda makes a nice 5.5hp with oil alert... you could probably borrow one from your woodsplitter.... lol...





Actually 250x/300ex parts should be easy to find cheap.. but the lifan engine would be perfect for the kids to ride at a later date after you are done chasing them around

SWIGIN
09-05-2008, 02:47 PM
you do know you could fix it yourself for alot cheaper then a new motor.

like you said its just a yard putter.......so just hone and ring it and get a new tranny gear/shift fork.

the early 250x's were known to jump out of 2nd i beleive but it might of bin 3rd (bin to long ago to remeber) a new gear fixed them right up.

86trizinger
09-05-2008, 03:14 PM
What tools are required to split the case apart? I know I can do the piston with no problem at all. I am tempted to pull it apart.. I have rebuilt a few top ends on 2 strokes.. 1 four stroke and replaced some of the low range gears on my 4wd suzuki ATV.. but never spit a case apart. I know I need the flywheel puller but what else? I have the manual already.

SWIGIN
09-05-2008, 03:24 PM
basic hand tool is all you need other then the puller.

if need be look at www.bikebandit.com for a exploded veiw of the bottom end to make sure you get everything right.

86trizinger
09-05-2008, 03:36 PM
is there any tool needed to split the case?? All I need is the flywheel puller then? Int he book its says something about a tool to sepereate the case as well as install the crank back in the case.

I have plenty of tools. I was a VW the until I injured my shoulder not monay specialty ATV tools.

SWIGIN
09-05-2008, 11:36 PM
i never in my 25 years of wrenching used a case spliter or a crank installer

86trizinger
09-06-2008, 06:02 PM
Thanks for the help. I plan on removing the engine tomorrow and starting to go through it.. ANy suggestions where tobuy the gears>?

86trizinger
09-11-2008, 08:14 PM
Engine is out and I am starting to disassemble it.. I am down to just the case now.. a wiseco .50mm piston is in the engine .. So now do I just hone and re ring it or see about boring it over again.. ANy thoughts.

86trizinger
09-11-2008, 08:27 PM
I also forgot to mention.. cylinder head has been replaced before.. almost brand new looking... But top of piston is a little chunky.

86trizinger
09-13-2008, 10:10 PM
took case apart.. pretty much the case is shot. previous owner cracked case and had it welded.. I found parts of teh case inside.. SO time for a new engine now i guess.

The Goat
09-13-2008, 11:23 PM
my vote would be a 300ex engine...it'd run you cheaper than a 350x engine these days.

86trizinger
09-16-2008, 10:02 AM
I found a complete 300ex engine swap for 700... SHould be getting it in 2 weeks.

Blown 331
09-16-2008, 10:06 AM
I found a complete 300ex engine swap for 700... SHould be getting it in 2 weeks.

The thing that sucks about that is now you have to add a battery and wiring.

SWIGIN
09-16-2008, 02:42 PM
The thing that sucks about that is now you have to add a battery and wiring.

or throw the electric start away and add the kicker to the 300.... this would be easyer since you have a complete 250x to rape parts from.

86trizinger
09-16-2008, 09:27 PM
I will just stick with the electric start.. just use the ATv for teaching my son how to jump .. I have any of the parts someone may need for the swap though if they are looking.