//ArrowChat Code
Page 1 of 2 1 2 LastLast
Results 1 to 15 of 28

Thread: 200x Shock Rebuild.... Tips?

  1. #1
    Join Date
    Dec 2009
    Location
    Pennsylvania - New Castle
    --
    84

    200x Shock Rebuild.... Tips?

    Howdy all.... Gettin' ready to tackle the rear shock for a rebuild. Never did one before so any tips or pics would be great. I searched through the site and couldnt find anything specific on this subject. Or is this something that should be handled at the professional level. THANX

  2. #2
    Join Date
    Jan 2003
    Location
    Southern MN
    --
    1,875
    They are really not as hard as one one assume. To start off, take it off the bike, and loosen the two large locknuts all the way to take the tension off the spring. The spring will come off the opposite side of the shock, you have to take off the collar that the spring seats in. After you get that far, you have to remove the seal cover - aluminum piece near lower shock at the bottom of the body they make a special tool to unscrew this cap, but I usually use a pipe wrench or waterpump plires, just take it easy and use a rag so you dont mar it to hell. Once you get that off, there is a large C - clip that sits in the lower shock body. This is the hardest thing to get out. Once you get that off, you can basically slide the whole shaft out the bottom, and you will then be able to replace the seal/o rings. You will also have to find someone to recharge your shock with nitrogen after you get the new oil in in, and put it all back together. Most cycle shops can do this for around $5. This is just to get an idea on what to do. For some reason, the manual dosnt go into detail about how to change the seal, same as the yamaha ones. They say to just replace the shock absorber. I learned how to do this in my tecate manual. It actually gives some pictures, and tells you what to do step by step. If you need and further advice/help post it up on here. Good luck, and hope you get it done!
    THE 80's RAGE! Currently owns:
    81, 85 Yamaha Tri Moto 125
    83 Yamaha Tri Moto 200 x2
    82,83 Yamaha Tri Moto 175 project
    85 Yamaha Tri Z 250
    84 Kawasaki Tecate 250
    84 Honda ATC 70
    85 Honda ATC 350X
    84 Honda ATC 250R
    (2) 84 Honda ATC 200x
    82, 83 Honda ATC 185s
    81 ATC 200
    Lots of other parts and bikes

  3. #3
    Join Date
    Apr 2002
    Location
    s.w. michigan
    --
    6,500
    I would recommend to have a experience fella do it.
    Somebody like one of our own (sblt500r)
    http://www.3wheelerworld.com/showthr...ild&highlight=

    just my opinion,,,,,,,, john

  4. #4
    Join Date
    Aug 2004
    Location
    Ab Canada
    --
    4,368
    Its a little more complected then what was explained above, Have someone who know's what there doing do it, You can make a mess out of it in a hurry if you haven't done one before.
    1985 Tri-Z-

    Quote Originally Posted by mywifeknowseverything
    Just hit the Freakin Gas and Hold on!!!!!

  5. #5
    Join Date
    Aug 2006
    Location
    new hampshire
    --
    914
    or buy a good used one from me...lol
    1982 ATC 70
    1983 ATC 200E yard rat
    1984 ATC 200X
    1984 ATC 200S (X2)
    1985 ATC 70 (X2)
    1985 ATC 200S
    1985 ATC 250R
    1986 TRX 70
    1986 ATC 350X
    2004 kfx 700 XC
    2006 prarie 700 XC
    2009 Brute Force 750
    2020 CF Moto 600

  6. #6
    Join Date
    Jul 2009
    Location
    South Florida
    --
    6,725
    Quote Originally Posted by badasskfx View Post
    or buy a good used one from me...lol
    Thats what I was thinkin to !

    I probably have at least 6 good ones in my parts bin .
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

    My Feedback http://www.3wheelerworld.com/showthr...ck+shortline10

  7. #7
    Join Date
    Jul 2006
    Location
    Huntington, Indiana
    --
    28
    I just paid the local Honda dealer $175 to do it. I thought it was a fair price.

  8. #8
    Join Date
    Aug 2004
    Location
    Ab Canada
    --
    4,368
    175$ is real good....Most charge up around 250-300+ depending on what it needs...
    1985 Tri-Z-

    Quote Originally Posted by mywifeknowseverything
    Just hit the Freakin Gas and Hold on!!!!!

  9. #9
    Join Date
    Feb 2009
    Location
    michigan
    --
    2,387
    better than 800.00 for a new one
    1985 ATC 250R
    . Team Red Trike

  10. #10
    eddie pettengil is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Feb 2007
    Location
    nh
    --
    297
    I just did my 250r shock, not as bad as you think it would be. I only changed the fluid but ripped her completely apart including the resi for a major cleaning. as long as its just seals and bushings i think its around $50.00 in parts. what ever you do, dont drop the shim stack and mess up the order of all the spacers. good luck

  11. #11
    Join Date
    Jul 2007
    Location
    OHIO
    --
    2,858
    there is only a handful of parts in the 200x shock, I did my own after some research and it was very easy.....take your time. Cost me around 40.00... but I reused parts and used ATF fluid......... Sometimes just a change of fluid and a good cleaning will do it? Good luck
    HEY YOU WORM PICKERS..QUIT PICKIN' MY WORMS!
    Owner of the world' widest atc plow
    Builder of 3 wheeler accessories such as Big Red suspension sidecars,Big red's with full roofs, 3 wheeler elevators, and NOS powered 2 speed tri zingers

    "Hold my beer.......watch this sh@# !!!!!!

  12. #12
    Join Date
    May 2016
    Location
    blossvale n.y
    --
    102
    I was under the impression the 200x shock wasnt rebuildable

  13. #13
    Join Date
    Mar 2010
    Location
    Slidell, LA
    --
    4,737
    Quote Originally Posted by 3wheelieo View Post
    I was under the impression the 200x shock wasnt rebuildable
    1. This thread is older than dirt
    2. Absolutely 100% rebuildable
    Feedback for yaegerb: Click Here

    Need something blasted or polished or both? Send me a PM

  14. #14
    Join Date
    May 2016
    Location
    blossvale n.y
    --
    102
    Not an old thread no more . Thanks yaegerb

  15. #15
    Join Date
    Mar 2007
    Location
    Texas
    --
    5,046
    if you talk to onformula1 (Milner) he can rebuild and customize it to perform better and suit your needs for a very good price.
    ________________
    I'm just a squirrel "Trying" to get a nut!

    Nearly every kind of Honda ATC (plus some custom ones
    several Yami Quads (mostly custom built for MX racing)

    https://www.mikesatvfix.com

    "Freedom is not free...but the U.S. Marine Corps will pay most of your share."

//ArrowChat Integreation Code //