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Thread: KXT500 guys,wiring questions need help please

  1. #1
    danimal95's Avatar
    danimal95 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    KXT500 guys,wiring questions need help please

    starting my build this week already have the motor in....however i bought just a motor for the swap not a complete bike,so i would like to use the stock T3 wiring,i assume that all the electronics will work except the head light and tail lights,basically i need to know were the wires off the KX stator should go in relation the the T3 harness wires
    2003 banshee ported jugs,piped,yad-ah,yad-ah
    1986 tecate KX5 swap
    1986 350X(cammed ported piped)sold
    1985 250R(310 klemm pipe)
    1985 atc70 x 2


    other toys
    1995 mustang cobra 6 speed twin turbo
    1075 rwhp 963 rwtq
    9.25@156mph

    1992 GMC typhoon 402c.i. LS1
    4L80E AWD twin turbo a/c power steering and cruise
    963 AWHP
    9.40 @ 147 on 4 drag radials

  2. #2
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    Are you using an 84-85 or 86-87 Tecate?
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    1982 ATC70 (Lifan manual 125)
    1987 LT80 (piped, widened)


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  3. #3
    danimal95's Avatar
    danimal95 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    sorry 86 T3
    2003 banshee ported jugs,piped,yad-ah,yad-ah
    1986 tecate KX5 swap
    1986 350X(cammed ported piped)sold
    1985 250R(310 klemm pipe)
    1985 atc70 x 2


    other toys
    1995 mustang cobra 6 speed twin turbo
    1075 rwhp 963 rwtq
    9.25@156mph

    1992 GMC typhoon 402c.i. LS1
    4L80E AWD twin turbo a/c power steering and cruise
    963 AWHP
    9.40 @ 147 on 4 drag radials

  4. #4
    alexandros is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    here is the wiring diagram of the 86 tecate.

    Do you have the cdi of the kx 500? I dont thing that the kx 500 will work with the tecate cdi.

    I have also fotos of the wires on the 86 tecate to see where they go if you like them let me know

    Post and some pictures of you project if you like

    Alex
    Attached Thumbnails Attached Thumbnails IMG.jpg  

  5. #5
    danimal95's Avatar
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    ill post pics as i go along,that drawing wont go larger for me,any ideas?i have to look through my parts to see if he sent me the 500 cdi,although im not sure why the tecate cdi wouldnt be able to fire of the coil as long as the wiring is correct they are both the same voltage system and accomplish the same function
    2003 banshee ported jugs,piped,yad-ah,yad-ah
    1986 tecate KX5 swap
    1986 350X(cammed ported piped)sold
    1985 250R(310 klemm pipe)
    1985 atc70 x 2


    other toys
    1995 mustang cobra 6 speed twin turbo
    1075 rwhp 963 rwtq
    9.25@156mph

    1992 GMC typhoon 402c.i. LS1
    4L80E AWD twin turbo a/c power steering and cruise
    963 AWHP
    9.40 @ 147 on 4 drag radials

  6. #6
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  7. #7
    danimal95's Avatar
    danimal95 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    thanks,anyone have the kx500 wiring diagrams?
    2003 banshee ported jugs,piped,yad-ah,yad-ah
    1986 tecate KX5 swap
    1986 350X(cammed ported piped)sold
    1985 250R(310 klemm pipe)
    1985 atc70 x 2


    other toys
    1995 mustang cobra 6 speed twin turbo
    1075 rwhp 963 rwtq
    9.25@156mph

    1992 GMC typhoon 402c.i. LS1
    4L80E AWD twin turbo a/c power steering and cruise
    963 AWHP
    9.40 @ 147 on 4 drag radials

  8. #8
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    You need to use the kx500 cdi if you are using the kx500 stator/flywheel setup. The tecate and kx500 cdi's have completely different timing curves from eachother. Engine damage and poor running would likely happen. Also the kx500 stator does not have a lighting coil to power the stock tecate lights, but you can buy aftermarket lighting coils that bolt right on the stock kx500 stator plate with no mods for around $70. A clymer manual has a very detailed wiring diagram on the kx500's.
    4 Strokes are NOT the wave of the future!

  9. #9
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    What year is the KX500??
    You will cry, you will scream if you've heard half the **** I've seen.
    Are you gonna get up and burn an X in your head?
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  10. #10
    danimal95's Avatar
    danimal95 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Quote Originally Posted by 3wheelmecca View Post
    What year is the KX500??
    it is a 92
    2003 banshee ported jugs,piped,yad-ah,yad-ah
    1986 tecate KX5 swap
    1986 350X(cammed ported piped)sold
    1985 250R(310 klemm pipe)
    1985 atc70 x 2


    other toys
    1995 mustang cobra 6 speed twin turbo
    1075 rwhp 963 rwtq
    9.25@156mph

    1992 GMC typhoon 402c.i. LS1
    4L80E AWD twin turbo a/c power steering and cruise
    963 AWHP
    9.40 @ 147 on 4 drag radials

  11. #11
    danimal95's Avatar
    danimal95 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Quote Originally Posted by 3Razors View Post
    You need to use the kx500 cdi if you are using the kx500 stator/flywheel setup. The tecate and kx500 cdi's have completely different timing curves from eachother. Engine damage and poor running would likely happen. Also the kx500 stator does not have a lighting coil to power the stock tecate lights, but you can buy aftermarket lighting coils that bolt right on the stock kx500 stator plate with no mods for around $70. A clymer manual has a very detailed wiring diagram on the kx500's.
    i was aware of the lighting,that doesnt concern me right now,do you know if i could use any cdi fromany year kx or does it have to be from 89 and up?i cat remember if he sent the cdi or not.....ill check when i get down to the shop on minday,if not does nayone know wher i can get one,i already searched e-bay and all of them on there are 85/6 &7
    2003 banshee ported jugs,piped,yad-ah,yad-ah
    1986 tecate KX5 swap
    1986 350X(cammed ported piped)sold
    1985 250R(310 klemm pipe)
    1985 atc70 x 2


    other toys
    1995 mustang cobra 6 speed twin turbo
    1075 rwhp 963 rwtq
    9.25@156mph

    1992 GMC typhoon 402c.i. LS1
    4L80E AWD twin turbo a/c power steering and cruise
    963 AWHP
    9.40 @ 147 on 4 drag radials

  12. #12
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    A cdi from a 90 and newer k5 is what you want to have. 87-89 cdi's were the same, in 89 some models had the older style cdi on them and some of the later 89's had the newer current style cdi. To be sure I would just get a 90 and newer one.
    4 Strokes are NOT the wave of the future!

  13. #13
    danimal95's Avatar
    danimal95 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    do yu know of hane if the kx250 cdi's of the same year were interchangeable with the 500's?im assuming not but ya never know
    2003 banshee ported jugs,piped,yad-ah,yad-ah
    1986 tecate KX5 swap
    1986 350X(cammed ported piped)sold
    1985 250R(310 klemm pipe)
    1985 atc70 x 2


    other toys
    1995 mustang cobra 6 speed twin turbo
    1075 rwhp 963 rwtq
    9.25@156mph

    1992 GMC typhoon 402c.i. LS1
    4L80E AWD twin turbo a/c power steering and cruise
    963 AWHP
    9.40 @ 147 on 4 drag radials

  14. #14
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    I proposed some theories on this but they are more like guesses based on what i have read on other posts. See my thoughts here about KX500 and 250 electrical systems:

    http://www.3wheelerworld.com/showthr...erchange/page5

    inside I think you find some info you are looking for

    Its near the bottom of the page past all the annoying photos
    Last edited by nd4speed; 01-17-2010 at 12:59 PM.
    86 T3
    84 T3
    86 KX250

  15. #15
    danimal95's Avatar
    danimal95 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Quote Originally Posted by nd4speed View Post
    I proposed some theories on this but they are more like guesses based on what i have read on other posts. See my thoughts here about KX500 and 250 electrical systems:

    http://www.3wheelerworld.com/showthr...erchange/page5

    inside I think you find some info you are looking for

    seems like a logical theroy,i just wonder if anyone has ever done it,so do you think that the kx250 uses the same timing curves as the 500's?
    2003 banshee ported jugs,piped,yad-ah,yad-ah
    1986 tecate KX5 swap
    1986 350X(cammed ported piped)sold
    1985 250R(310 klemm pipe)
    1985 atc70 x 2


    other toys
    1995 mustang cobra 6 speed twin turbo
    1075 rwhp 963 rwtq
    9.25@156mph

    1992 GMC typhoon 402c.i. LS1
    4L80E AWD twin turbo a/c power steering and cruise
    963 AWHP
    9.40 @ 147 on 4 drag radials

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