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Thread: 200x+250es+klf300=?

  1. #1
    Jason T's Avatar
    Jason T is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    200x+250es+klf300=?

    This is a cut and paste from my thread on ClubATC, thought it might be of interest to some of you


    A few people know about this project already so thought it was time I started a thread on it!
    We have never had a road registered trike but my dad has now decided he wants one.
    He is convinced that a trike with a solid rear axle is pretty useless on the road so we very nearly bought
    a KLT250 which has a lockable diff. The bike wasn't in the condition we expected and it was a bit crude so
    in the end we didn't buy it.
    Rather than take the easy option he has decided to make a bit of a hybrid so it has all the features he
    wants.
    Those are full suspension, lockable/un-lockable diff, reverse, electric start and auto clutch.
    Currently we have bought an 83' 200x, 1990 ish klf300 and a 1985 250es.
    The basic plan is to use the majority of the 250es frame with 200x forks and the klf300 engine and back
    axle.
    The klf300 has an interesting feature (other than the diff) in that the back axle articulates side to side as
    well as up and down, similar to a a landrover axle.
    We can't decide if we will keep this feature on the trike or if it will make it strange to ride.
    The cutting has already started but I don't have any progress pics yet
    Here is the 250es we are using, I will update this thread ASAP


  2. #2
    Jason T's Avatar
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    Strip down, frame comparison and cutting:














  3. #3
    Jason T's Avatar
    Jason T is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    These are the latest pics, should be rolling before long.....






  4. #4
    Jason T's Avatar
    Jason T is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    More progress pics! Air box, battery box and exhaust mounted. Rear engine mount completed but the front engine mount is causing some head scratching:/









  5. #5
    Join Date
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    Grand Rapids, MI.
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    Very interesting build, looking forward to seeing how it turns out.
    1986 KLT 185
    1984 200S

    Feedback Thread: http://www.3wheelerworld.com/showthr...k-for-Ebaccm26

  6. #6
    Join Date
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    Worst Case Ontario
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    this is awesome!! more more more!
    1985 ATC 250R
    2001 Arctic Cat 500 4x4

  7. #7
    Join Date
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    Abrams, Wisconsin
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    that's an intersting project. i'm looking forward to finding out how it handles with the kawi rear suspension. we have 2 bayou 250's and they have the same setup, don't slide very good but the ride quality is pretty good.
    86 tri z - might be nearly done throwing money at it! (good thing, the hondas are getting jealous!)
    86 250sx - old reliable
    83 atc 70-new project for me and the boy
    another 82 110
    a bunch of golf carts for the wife and kids
    -gone but not forgotten-
    82? 110 - why did i sell it??
    84 225dx - meh, it was a pile

  8. #8
    Jason T's Avatar
    Jason T is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Thanks for the comments
    Few pics from today's progress. I have allready told him the forks are the wrong way around, he thought it looked a bit odd!
    Front engine mount sorted as well, it's got to be removable so he can get the engine in and out.










  9. #9
    Join Date
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    This is a cool build.Im more of a sport trike guy but this is very interesting.Hope it all works out for you guys.
    250r rules

  10. #10
    Jason T's Avatar
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    Pic with the forks the right way around


  11. #11
    Join Date
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    Springfield Mo
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    Looking good. Really interested to find out how the rear suspension rides.
    Keep on Triking!!!! "I am the NIGHT RIDER!!!"

    RIP Ninja!

    Feedback thread: http://www.3wheelerworld.com/showthr...-for-thestud25

    Trike Fest 2011, 2012 Vet!
    Founding member of the Haspin 6ft Bats Club!!

    Trikes Currently Owned:
    87 Big Red 250es
    86 Kawasak KLT110. All documentation, bought from original owner.
    83 Honda 200s
    81 Honda Atc 70
    (4) Suzuki ALT 50's
    Yamaha YT 60

  12. #12
    Join Date
    Oct 2006
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    Worst Case Ontario
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    Great work with the proportions and getting the plastics to line up. Can't wait to see it all together, could almost mistake it for a factory bike!
    1985 ATC 250R
    2001 Arctic Cat 500 4x4

  13. #13
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    Apr 2011
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    Connecticut
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    Sweet custom!! thanks for the build thread

  14. #14
    Jason T's Avatar
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    Today he has been working on the boot/trunk. Because the frame has changed shape and the exhaust has moved
    the original ES one looked a bit small!!






  15. #15
    Jason T's Avatar
    Jason T is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Small update. Steering stop cut off the 200x frame and welded on the new frame

    Before




    After

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