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Thread: 1986 Honda 250R Restoration

  1. #1
    Join Date
    Jan 2014
    Location
    MA
    --
    24

    1986 Honda 250R Restoration

    Hi everyone

    I grew up in the 80's and was 13 when I saw my first 250R. It was the coolest thing I ever saw. I was a small kid and had a TRX125. I knew someday I would have one!!

    Well 30 years later I finally bought one and am bringing it back to that NEW Machine I saw back in 86.....

    So I have been a member here for a few months and wanted to share some pics of the restoration project.
    I bought an 86 250R off a buddy of mine and quickly realized it would be fun to strip it down and rebuild it.
    So I stripped it completely down and shipped all the parts off to powder coat and metal finishing. The engine went to a local repair
    shop where it was broken down, cases split, powder coated, and rebuilt with all new seals, bearings, piston, rings, dowels etc. It is now a completely new engine.

    While I waited the month for the engine and powder coat I spent a lot of time ordering new seals, O rings, Rebuild kits, OEM parts etc. I also spent tons of time on EBAY looking for NOS Parts. I quickly learned that probably 60% of the 250R parts are no longer made by Honda. Not wanting to cheap out on the build I became an EBAY fanatic and was able to score almost everthing I needed.

    If the parts looked too worn and/or could not be cleaned I replaced them with new. Nearly every part on this bike is NEW or NOS OEM. The only exception so far is the stainless bolt kit (I liked the bling) and the radiator hoses (It was tough to find nice ones on ebay).

    All of the plastics are going out this week to be restored to new.

    When complete the bike is going in my office believe it or not.
    I don't plan on putting in fluids, just displaying it.

    Here are some progress pics. I will post more as it progresses.

    Thanks

    BEFORE:

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    AFTER POWDER COAT:

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    AFTER METAL REFINISHING:

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    RE ASSEMBLY:

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  2. #2
    Join Date
    Jun 2010
    Location
    House Springs MO
    --
    5,496
    Gorgeous bike. What color did you use on the engine?

  3. #3
    Join Date
    Jan 2014
    Location
    MA
    --
    24
    It is called "Speedway Grey". I thought it was close to original. I used it on the calipers too.

  4. #4
    Join Date
    Sep 2009
    Location
    Suring Wisconsin
    --
    967
    Lookin good, it will be hard not to ride it.
    Rebuilding and riding trikes everyday and lovin every minute.


    http://www.3wheelerworld.com/showthr...light=pipeline

  5. #5
    Join Date
    Oct 2003
    Location
    STL
    --
    3,561
    Damn looking good so far. That was a clean machine before you tore it down, just crazy! Nice work man, some of us dream of having a bike as nice as the one you started with lol. Can't wait for the finished bike, awesome work so far and welcome to the boards
    TrikeFest 07,08,09,10,11,12,13,14 SandPuppie's Ride 07,08,09 Imperial Invasion 09, 13

  6. #6
    Join Date
    Dec 2013
    Location
    Ohio
    --
    110
    Thats some awesome work brother!!! What did you use to get the rear axle and parts clean?
    Ride Red!!!!

  7. #7
    Join Date
    Mar 2013
    Location
    Sin City USA
    --
    56
    Looks great. I couldn't resist taking it out at least once to the dunes
    1985 ATC 250R DUNER

    1986 TRX 250R DUNER

  8. #8
    Join Date
    Mar 2014
    Location
    santa cruz
    --
    104
    Ride it, don't hide it.
    Shame IMO
    Welcome, where in Ma u from?
    Save 2strokes

  9. #9
    86125m is offline Got The Holeshot Arm chair racerJust too addicted
    Join Date
    Jan 2014
    Location
    La
    --
    1,062
    I've said it once and ill say it again the only way to keep a honda in good shape is to use it every day. But I love what your doin to that bike man she's going to be pretty.

  10. #10
    Join Date
    Feb 2014
    Location
    Winnipeg, MB
    --
    62
    Sweet bike. I'm am just going to start a refurbish. I too am an ebay fanatic. Its like an addiction. I'm into this bike for $$$$$$ now just in parts. Guess its a passion. When I find the time I need to strip down and bring all of the parts to get powder coated. From this site I have learned that Bangle Red is a close color to the frame. Do you have a color for the swing arm, caliper etc? I may even do my master cylinders etc. Mine is an 85 so the engine is black. I like the grey although want to keep this bike original as possible. Does anyone know the engine color for an 85? I assume it is just a gloss black but maybe someone knows of an exact color. Where are you getting your plastics redone?

    I'll send pics of before and after once I get to that stage.

  11. #11
    Join Date
    Nov 2013
    Location
    Alberta
    --
    16
    That is beautiful. Wish my trike looked that nice

  12. #12
    Join Date
    Jan 2014
    Location
    MA
    --
    24
    I sent it to a metal finishing company where the acid dipped, pickled and dipped in cadmium yellow

  13. #13
    Join Date
    Jan 2014
    Location
    MA
    --
    24
    Tyngsboro ma

  14. #14
    Join Date
    Mar 2014
    Location
    galt, ca
    --
    94
    Beautiful! I was super cool with this build until you said you were gonna park it in an office.... PLEASE RIDE IT....!

  15. #15
    Join Date
    Dec 2009
    Location
    illinois
    --
    1,763
    It's always fun to see a 250R build, looking good! I know where you can find 2 NOS OEM HONDA gold rear rims stamped 1185 , period correct for the 1986 ATC250R, I never seen a new set before. Would be perfect for your restoration!

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