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Thread: 85 250r exhaust o-ring

  1. #1
    Join Date
    Jan 2012
    Location
    Carthage NY 250r rules
    --
    2,345

    85 250r exhaust o-ring

    My 85 250r was missing the exhaust flange sealing ring .Iv looked for them couldnt find anything and silicone only last so long.I was given a stock banshee headpipe last year.I didnt know they used o-rings on them till I was cutting it up to use a section for my 84 200x when I noticed the o-ring.I used the o-ring on my stock 85 flange.I had to pry the headpipe on but it doesnt leak.
    250r rules

  2. #2
    Join Date
    Mar 2010
    Location
    Slidell, LA
    --
    4,737
    not a cheap fix by any means and I am sure you already did this, but in case you didn't ESR and Duncan still offer the two o-ring setup. I am migrating to this soon because I am tired of my 3rd gen splooging everywhere

    Duncan: http://www.duncanracing.com/mm5/merc...tegory_Code=32

    ESR: http://www.eddie-sanders-racing.com/...t%20flange.htm
    Feedback for yaegerb: Click Here

    Need something blasted or polished or both? Send me a PM

  3. #3
    Join Date
    Jan 2012
    Location
    Carthage NY 250r rules
    --
    2,345
    I read over on trx250r site that you can use bdt silicone o-rings on the stock flange.Carlos said to put one in the stock groove and another on the front tapper section.He also said there is a tripple setup .
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  4. #4
    Join Date
    Mar 2014
    Location
    galt, ca
    --
    94
    Soooo, the IPC shows a metal split ring, and, what I just picked up, a dark grey, semi metalic looking o-ring. Cheap Cycle Parts has them in stock. I there is something significantly better.... I would be interested for the future.

  5. #5
    Join Date
    Aug 2008
    Location
    devore,ca
    --
    1,015
    Stock ones were metal rings. The looked like a piston ring. The aftermarket flanges use O rings. They work better and aren't all that expensive.
    YAMAHA 450 HYBRID
    85 350X- RED
    85 350x -BLACK
    86 350x-WHITE (with Goki)
    85 250r
    83 atc 70
    84 atc 70
    84 atc 110
    09 yfz 450
    2006 Arctic Cat Prowler
    RZR XP 900

  6. #6
    Join Date
    Mar 2014
    Location
    galt, ca
    --
    94
    Quote Originally Posted by badandy View Post
    Soooo, the IPC shows a metal split ring, and, what I just picked up, a dark grey, semi metalic looking o-ring. Cheap Cycle Parts has them in stock. I there is something significantly better.... I would be interested for the future.
    I'll restate this for anybody who cares... See below... there is a seal, metalic and flexible, yet not quite an o-ring as well as a metal split ring (which does look like a piston ring)

    7
    GASKET, EX. PIPE
    18352-HA2-010
    $4.33
    8
    RING, EX.
    18358-HA2-000
    $8.16
    Click image for larger version. 

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  7. #7
    Join Date
    Jan 2012
    Location
    Carthage NY 250r rules
    --
    2,345
    I put the o-ring where the split ring goes. I broke my oem split ring years ago and I replaced it with a chainsaw piston ring it was the exact same size.That broke when I switched motors a few years ago .When I contacted my local Honda Dealer they said it was discontinued. The banshee o-ring seals realy good. Im thinking of ordering a set of silicone o-rings from Carlos at BTD I think you can get a multiple pack for a good deal.I am going to get some new Banshee o-rings to try on my aircooled 250rs.
    250r rules

  8. #8
    Join Date
    Feb 2010
    Location
    Blossvale NY
    --
    4,567
    I have an ESR O-ring type flange on one R and a BDT O-ring flange on the other. Both work very well and spooge is minimal at most. Not overly expensive and well worth it IMHO, especially if you are using a nice pipe that you want to stay nice. If your pipe/flange fit is loose it's going to wear on both from the vibration.


    But it sounds like your setup is tight from your initial post...
    Trikes:
    '85 ATC 350R
    '85 ATC 250R
    '86 ATC 350X
    '85 ATC 350X
    '84 ATC 200ES Big Red
    '84 ATC 125M
    '85 ATC 110
    '85 ATC 70/110

    If you have bought from me or sold to me, please leave me feedback here>>> http://www.3wheelerworld.com/showthr...+RIDE-RED+250r

  9. #9
    Join Date
    Jan 2012
    Location
    Carthage NY 250r rules
    --
    2,345
    BDT 4 o-ring flange.for atc/trx 250r and big bore .Click image for larger version. 

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    250r rules

  10. #10
    Join Date
    Mar 2014
    Location
    galt, ca
    --
    94
    Spend what you want.. my "o-ring" gasket, cost $4, stock part, new, accompanied by the also stock split ring...

    Of course there are options....

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