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Thread: My Tecate KXT540 build

  1. #31
    tecaterob is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Oct 2008
    Location
    Miami Fl
    --
    435
    My 500 is a 2002, from what I have read on kxriders you want from 89-04 motor. They r the same.

    That's one of the things I'm enjoying about this build is that almost everything is from 2002 and above, so parts won't be hard to find. It's getting tougher & tougher for us Tecate guys in getting parts. (I can't imagine what the Tiger guys go through)
    Last edited by tecaterob; 10-06-2015 at 07:46 AM.
    3 86 Tecate 3
    1 87 tecate 3 (with kx 540 motor)
    1 87 tecate 4 (with 330 motor, 250r geometry)
    1 83 atc 70
    1 Kfx 50
    1 kfx 400 ( with 470 parting out bike)
    1 78 KZ 1000 ( with 1340 turbo)
    1 Aprilia SXV 550 Supermoto
    1 01 ZRX 1200 prostreet (sold)

  2. #32
    Join Date
    Jan 2009
    Location
    Miami,Fla.(305)
    --
    808
    Quote Originally Posted by tecaterob View Post
    I live in Broward, but yes I ride them everywhere I can. I don't going muddling with them. I'm always at performanceatv. Let me know when you want to go for a ride. I should be ready in about a month or so. May do a few races at Monkey farm with it.
    Sounds good- but I need to get a job here VERY soon before I lose my R!-& more.....- later...
    Last edited by 3wheelrider; 10-06-2015 at 09:52 AM.
    Previously Owned:
    1985 ATC 250R (261cc)- 38MM PWK QV/AS, VFORCE3, RPM TIMING ADV., FULL DG EXH, CLARKE WHITE TANK, DOUGLAS RED LABELS, PRM NERF BARS, + ALUM. PARTS
    1983 ATC 185S (186cc)- HI COMP., BASSANI HEADER, REAR DISC BRAKE CONV., '86 200X HUBS, ALUM. RIMS, DIRT DEVILS
    1982 ATC 185S (224cc)- PK WELD-ON KIT, PK CLAMPS, PK EXHAUST, SL90 SHOCKS, OIL COOLER, PCCC RIMS
    1981 ATC 185S
    1984 ATC 250R
    1981 ATC 250R
    1983 ATC 110
    1969 HONDA MINI TRAIL 50


    TRIKELESS

  3. #33
    Join Date
    Jan 2015
    Location
    golconda illinois
    --
    32
    You going to run kx500 rads or tecate over size rads,im wondering if tecate over size rads will keep kx 500 motor cool?

  4. #34
    tecaterob is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Oct 2008
    Location
    Miami Fl
    --
    435
    Yea I'm using the T3 radiators. It had the KX500's on but they are smaller. I modified the water pump for cooling also.
    3 86 Tecate 3
    1 87 tecate 3 (with kx 540 motor)
    1 87 tecate 4 (with 330 motor, 250r geometry)
    1 83 atc 70
    1 Kfx 50
    1 kfx 400 ( with 470 parting out bike)
    1 78 KZ 1000 ( with 1340 turbo)
    1 Aprilia SXV 550 Supermoto
    1 01 ZRX 1200 prostreet (sold)

  5. #35
    Join Date
    Jun 2010
    Location
    Buffalo, NY
    --
    1,991
    You're running a tecate radiator on the left side? How did you get the outlets in the correct positions? I've been having nothing but problems with the Chinese "30% larger" radiator I put on the left side. All of the mounts broke off once and after I got it fixed the mounts pulled again and now it's leaking. It looks great but seems to be made real thin
    Looking for a Bassani silencer for a 2nd gen tecate, the style with the movable mount. 1st gen will work

  6. #36
    tecaterob is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Oct 2008
    Location
    Miami Fl
    --
    435
    I didn't really like the 500 left side being much smaller. I heated the left side and bent it upwards little by little. Here are some pics of before, after and then hose installed.

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    3 86 Tecate 3
    1 87 tecate 3 (with kx 540 motor)
    1 87 tecate 4 (with 330 motor, 250r geometry)
    1 83 atc 70
    1 Kfx 50
    1 kfx 400 ( with 470 parting out bike)
    1 78 KZ 1000 ( with 1340 turbo)
    1 Aprilia SXV 550 Supermoto
    1 01 ZRX 1200 prostreet (sold)

  7. #37
    tecaterob is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Oct 2008
    Location
    Miami Fl
    --
    435
    Put the decal on the shrouds and now receive both rear decals but still don't know which one to go with. Kind of like to Tecate so no one know what she is but the other hand who gives a Shiite if they know. I can't remove the cover of the sticker but here the image I have. What do you think

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    3 86 Tecate 3
    1 87 tecate 3 (with kx 540 motor)
    1 87 tecate 4 (with 330 motor, 250r geometry)
    1 83 atc 70
    1 Kfx 50
    1 kfx 400 ( with 470 parting out bike)
    1 78 KZ 1000 ( with 1340 turbo)
    1 Aprilia SXV 550 Supermoto
    1 01 ZRX 1200 prostreet (sold)

  8. #38
    phantomtracer's Avatar
    phantomtracer is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Jul 2010
    Location
    Pa
    --
    392
    I vote for the 540, awesome build


    Sent from my iPhone using Tapatalk

  9. #39
    Join Date
    Dec 2003
    Location
    australia
    --
    838
    Go with the tecate


    Sent from my iPad using Tapatalk
    My toys 85 KXT250A2, 85 ATC250R, 85 Tri-z 250, 06 LT-R450, 04 YFZ450S, 07 125 typhoon x 3, 06 FPV GT.

  10. #40
    Dimitris's Avatar
    Dimitris is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Oct 2009
    Location
    Greece
    --
    167
    Go with the Tecate buddy

  11. #41
    Join Date
    Jun 2010
    Location
    Buffalo, NY
    --
    1,991
    I like the tecate sticker as well
    Looking for a Bassani silencer for a 2nd gen tecate, the style with the movable mount. 1st gen will work

  12. #42
    Join Date
    Dec 2003
    Location
    australia
    --
    838
    Any more pictures of the build? What's it like to ride a 500+ tecate, is it even possible to trail ride without fouling plugs or doing constant wheel stands?


    Sent from my iPad using Tapatalk
    My toys 85 KXT250A2, 85 ATC250R, 85 Tri-z 250, 06 LT-R450, 04 YFZ450S, 07 125 typhoon x 3, 06 FPV GT.

  13. #43
    tecaterob is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Oct 2008
    Location
    Miami Fl
    --
    435
    I've been mocking everything together before I take it to the shop. They're going to finish the head mount, bar clamps spacer, electrical and put everything back together to dyno tune.

    Just waiting on my ASV levers, Front master cylinder, brake lines and thumb throttle to arrive. Slowly almost there. Here are some pics.

    Click image for larger version. 

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    3 86 Tecate 3
    1 87 tecate 3 (with kx 540 motor)
    1 87 tecate 4 (with 330 motor, 250r geometry)
    1 83 atc 70
    1 Kfx 50
    1 kfx 400 ( with 470 parting out bike)
    1 78 KZ 1000 ( with 1340 turbo)
    1 Aprilia SXV 550 Supermoto
    1 01 ZRX 1200 prostreet (sold)

  14. #44
    Join Date
    May 2006
    Location
    The Open Road
    --
    4,729
    Wow! That's come together quite nicely. What a beast!

    Sent from my Z998 using Tapatalk

  15. #45
    Join Date
    Aug 2014
    Location
    South Louisiana
    --
    1,915
    That's one hell of a green machine right there...
    "Roll on 3"

    RIP Ol' Deuce

    "Long Live the ATC"
    Building: ATCr125x
    Riding: ATC200sx
    "I am not a mechanic, mechanics get paid for this. I do it because I enjoy it."

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