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Thread: ATC 110 build

  1. #1
    1979atc's Avatar
    1979atc is offline At The Back Of The Pack Arm chair racerFirst time rider
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    ATC 110 build

    I have a 1985 ATC 125M and frame with my 1984 Atc 110 forks and plastic. I am putting my 1979 Atc 110 motor with my H&S cylinder on the frame. It would be better with an aftermarket frame, but I don't have the money to spend on one of those right now, maybe one of these days. I plan on making a Dickson joker or Sprint frame at school in welding class one of these days. I'm not a big fan of the chain tensioners, I have a BAPP chain tensioner but I have it on another bike right now. These aftermarket parts are also going on this build, BAPP breather dipstick, sudco intake manifold, oversized carb. Click image for larger version. 

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    I have also been working on these cases for another bike I have, with a 123cc piston kit.Click image for larger version. 

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    Sorry about the side ways pictures I can't get them to rotate.

  2. #2
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    May 2013
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    Cases look good. I know that was a lot of work.
    I have found that if you use pic's from your phone you have to rotate them on the phone before you down load them onto the site.
    * 1978 ATC 90/180 Pauter PJ1 / Springer "Team BAPP" Bike *

    * 1980 ATC 110/180 "Danny's Machine Works" 3D Sprint Dune Bike *

    * Nicholson 500 Race Bike *

    * HPATC Yamaha RD350 "Big Moe" Trike *

  3. #3
    1979atc's Avatar
    1979atc is offline At The Back Of The Pack Arm chair racerFirst time rider
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    Yes thank you I'll keep that in mind, and the cases have a lot more to go a lot of wet sanding and polishing.

  4. #4
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    Jul 2013
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    mo
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    Very nice. Ive got the 125cc rocky piston. Shortline10 hooked me up with race cam. Flat track rears.Ported head cobra exhaust and stock carb jetted out. Thd carb is next for an upgrade. WhaT carb u have planned. This is a vid of my girl on her first speed runs.

    https://youtu.be/_kuEV15I-mg
    http://www.youtube.com/user/effortequalsresults
    83 atc 110
    77 atc 90
    80 atc 110
    85 200x
    85 200x
    87 250es
    79 atc 110
    1978 atc90
    1985 200s
    1985 atc70
    1983 atc 70

  5. #5
    1979atc's Avatar
    1979atc is offline At The Back Of The Pack Arm chair racerFirst time rider
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    I've been running xr 100 carb, on my sudco intake on my stock 90 with pipe and stuff, On this build im going to get a aftermarket xr 100 carb or another stock one. And I commented on your video, im Allen Bingle on youtube. After its done I will put videos on my channel of it.

  6. #6
    RUNMEDOWN is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Dr. ATV has a lot of parts for the 110-125. The 85 ATC110 is still my favorite of all of mine. Just never quits. Great little trike.
    85 ATC110 - The Greatest ATC of all time - (My First - new in 85)
    83 FL250 - Odyssey w/420cc - SOLD
    82 185s -10.25:1 piston, Full 200x upper, Goki Electric start - SOLD
    84 200x - Auto-X - Weisco Hi-comp, Cam'd, Bassani'd, Westcoast swinger, -SOLD
    82 200E Big Red -SOLD
    85 ATC250ES Big Red - Snow Plow !

  7. #7
    1979atc's Avatar
    1979atc is offline At The Back Of The Pack Arm chair racerFirst time rider
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    Click image for larger version. 

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    Few more pictures of the build with all the plastics and tank on. And will be getting a new seat cover.
    1979 Atc 110 helm and son
    1977 Atc 90
    1980 Atc 110
    1984 Atc 110
    1985 Atc 110
    1988 XR 200 bored 40 over,
    Atc 200x bottom end.

  8. #8
    1979atc's Avatar
    1979atc is offline At The Back Of The Pack Arm chair racerFirst time rider
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    Got my motor apart and it was a bent exhaust valve. I had a head that was ported and I decided to use it because the one that was on it had some issues. Had stock valves with aftermarket springs and retainers. While taking the head off the cylinder didn't crack loose while disassemble. So I didn't touch so I didn't disturb the rings. Everything came out great. It had a copper head gasket that was cut down. I did some looking and found one that was the same size. Only problem I have is that it leaks a little oil on the right side of the head gasket, it's not a bad leak more of a seeping leak lol. I will take it back apart sometime. I would like to do a hi lo range cut out mod or find a case that is already done and some other mods. Then I would take head off and do a big rebuild, when I get the money to do it. But I got it back together and the thing rips and runs really good. I will post more pics of the motor in trike later.Click image for larger version. 

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    Last edited by 1979atc; 01-18-2016 at 07:36 PM.
    1979 Atc 110 helm and son
    1977 Atc 90
    1980 Atc 110
    1984 Atc 110
    1985 Atc 110
    1988 XR 200 bored 40 over,
    Atc 200x bottom end.

  9. #9
    Join Date
    Aug 2007
    Location
    Montana
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    857
    Looking great!! Love the polish job!!! ya want to do mine ?????
    DO the Best With What you got !



    My Feed back :cool

  10. #10
    1979atc's Avatar
    1979atc is offline At The Back Of The Pack Arm chair racerFirst time rider
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    Lol I would but I would be 80 by the time it got done! And I was looking at my head that I swapped and I think I know why it's seeping oil, the one had 2 copper gaskets on it that were perfectly lined up with eachother, I only used the one I had didn't know that it had 2, all well ill have to take it back apart someday to do more things to it. Thanks for the input!
    1979 Atc 110 helm and son
    1977 Atc 90
    1980 Atc 110
    1984 Atc 110
    1985 Atc 110
    1988 XR 200 bored 40 over,
    Atc 200x bottom end.

  11. #11
    1979atc's Avatar
    1979atc is offline At The Back Of The Pack Arm chair racerFirst time rider
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    Click image for larger version. 

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    Got some wheel spacers for the rear, did some riding on my oval track last night and it performed really good. How does it look? Motor has been running great and the plug is showing very good signs that it's running how it's supposed to. Not running rich or to lean, just right. Been gathering parts for my next build, 1980 Atc 110 with 123cc big bore kit. Will be doing a hi/lo gear box elimination. Will be getting sl 90 counter shaft soon, and have a tranny, carb, and stage 1 cam on its way. Mods to my next build will have 123cc kit, stage 1 cam, sudco intake and oversized carb, hi/lo gear box elimination, BAPP crankcase breather, and plan on getting 4" rear wheel spacers. Will keep this thread posted on the next build. Thanks
    1979 Atc 110 helm and son
    1977 Atc 90
    1980 Atc 110
    1984 Atc 110
    1985 Atc 110
    1988 XR 200 bored 40 over,
    Atc 200x bottom end.

  12. #12
    Join Date
    Aug 2007
    Location
    Montana
    --
    857
    Quote Originally Posted by 1979atc View Post
    Click image for larger version. 

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    Got some wheel spacers for the rear, did some riding on my oval track last night and it performed really good. How does it look? Motor has been running great and the plug is showing very good signs that it's running how it's supposed to. Not running rich or to lean, just right. Been gathering parts for my next build, 1980 Atc 110 with 123cc big bore kit. Will be doing a hi/lo gear box elimination. Will be getting sl 90 counter shaft soon, and have a tranny, carb, and stage 1 cam on its way. Mods to my next build will have 123cc kit, stage 1 cam, sudco intake and oversized carb, hi/lo gear box elimination, BAPP crankcase breather, and plan on getting 4" rear wheel spacers. Will keep this thread posted on the next build. Thanks
    It is looking wide !! to cool
    DO the Best With What you got !



    My Feed back :cool

  13. #13
    1979atc's Avatar
    1979atc is offline At The Back Of The Pack Arm chair racerFirst time rider
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    Jun 2015
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    I'm looking for a Big Al's Atc 110 allenhead engine case bolt kit. Could anyone help me out?
    1979 Atc 110 helm and son
    1977 Atc 90
    1980 Atc 110
    1984 Atc 110
    1985 Atc 110
    1988 XR 200 bored 40 over,
    Atc 200x bottom end.

  14. #14
    Join Date
    Aug 2015
    Location
    Portland Oregon
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    174
    Looks like your head spacing is too tight. It appears that your piston is smacking the head. A dab of play dough on the head will give you spacing amounts.

    John Tice
    503-593-2908 Alternate 541-508-3944
    www.smallenginemachineworks.com & www.nwsleeve.com
    Turning Custom Cylinder Sleeves Since 1971

  15. #15
    Join Date
    May 2013
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    Good luck finding a 90-110 BAPP allen head set.

    Here is a good set that is also stainless.

    http://www.ebay.com/itm/Stainless-St...754953&vxp=mtr
    * 1978 ATC 90/180 Pauter PJ1 / Springer "Team BAPP" Bike *

    * 1980 ATC 110/180 "Danny's Machine Works" 3D Sprint Dune Bike *

    * Nicholson 500 Race Bike *

    * HPATC Yamaha RD350 "Big Moe" Trike *

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