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Thread: 250R gear shaft seal--question

  1. #1
    ATCT is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Dec 2005
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    Phoenix, AZ
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    709

    250R gear shaft seal--question

    So I have a fairly decent leak coming from the gear shaft seal (I believe that's what it's called...see pic w/ shift arm removed). I've never replaced this seal before. Is this going to require me removing the engine and taking the side case off?

    If I have to remove the engine, I'm half considering having someone do it as I don't have a lot of time at the moment and kind of want to get this thing running great before I take it out. I might even consider putting on the 300 kit I have at that point. So question 2: anyone in the Phoenix area you can recommend who might be willing to do this and not charge me an arm and a leg?

    I appreciate the help. Here's the pic.

    1984 Honda ATC250R

  2. #2
    Join Date
    Oct 2002
    Location
    Northeast
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    17,438
    Yeah pry it out with a pic or small screwdriver (pry it out without damaging to the case or shaft), spray it with carb/brake cleaner and get it set up,

    Use the 3 corners of a baggie and lube it up. Slide seal over the clean parts and use a socket or tube to pop it in.

    Make sure it isn't bent.......
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

  3. #3
    ATCT is offline Just Too Addicted Arm chair racerJust too addicted
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    Thanks, appreciate it. Bushing ordered. Gonna give it a shot.
    1984 Honda ATC250R

  4. #4
    Join Date
    Feb 2010
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    Blossvale NY
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    If you can't get it out by the means DC suggested, you can thread a coarse self tapping sheet metal screw into the seal being careful to leave some of the screw head out to grab with a pair of vise grips and pop it out. And be careful not to run it in too far risking galling of the housing.
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  5. #5
    ATCT is offline Just Too Addicted Arm chair racerJust too addicted
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    Good idea. Thanks.
    1984 Honda ATC250R

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