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Thread: Frame welding question (Setting advice)

  1. #1
    RUNMEDOWN is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Frame welding question (Setting advice)

    I will be notching a 200x frame soon to clear the starter on a 200e bottom end. I plan on adding a section of tubing over the entire down-tube and welding to the lower bracket and the entire length of the down-tube. While I have my mig out I am going to add some gussets. This is the first ATC frame I have welded on and I am worried about blow through, what setting should I be starting with? (Hobart Handler 140 - Running Flux core)
    85 ATC110 - The Greatest ATC of all time - (My First - new in 85)
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    84 200x - Auto-X - Weisco Hi-comp, Cam'd, Bassani'd, Westcoast swinger, -SOLD
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  2. #2
    barnett468 is offline FACT ! I have no edit button Arm chair racerThe day begins with 3WW
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    Do you not have gas?

    Irregardless of the setting you use, you should do several practice welds on some scrap metal . You will likely have to play with the wire feed speed.

    It's better/safer to use a low setting and weld slowly than it is to use a high one and weld quickly until you get the hang of it.

    Here's the manual for yours . There is a welding setting chart on page 24 and 25 . The top two lines are the various settings for flux core . In your case, I would start with 2 power and 20 wire speed and go slow and adjust the wire speed only to match your welding speed.

    Clean all metal with at least a wire brush before welding.

    http://www.hobartwelders.com/om/0900/o925f_hob.pdf

  3. #3
    RUNMEDOWN is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    DOM downtube welded and a few gussets. Almost time to build. Didn't realize how bad of a welder I am. Thank God for grinders and flap wheels to clean up my mess
    85 ATC110 - The Greatest ATC of all time - (My First - new in 85)
    83 FL250 - Odyssey w/420cc - SOLD
    82 185s -10.25:1 piston, Full 200x upper, Goki Electric start - SOLD
    84 200x - Auto-X - Weisco Hi-comp, Cam'd, Bassani'd, Westcoast swinger, -SOLD
    82 200E Big Red -SOLD
    85 ATC250ES Big Red - Snow Plow !

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