I chose LED Performance to modify my 1986 ATC cylinder head due to reputation and they are located in my town.
I purchased a nice 1986 TRX bottom end that had been completely gone through. The fella i purchased it from used to work in the engine shop of a local Honda dealer in my area.
All the bearings and seals were replaced in addition to having Race Reflections polish the left and right covers.
The bottom end needed a stator. I had one on hand from a 1985 bottom end that was laying around in my man cave.
In addition to that i installed the 1989 clutch update.
Unfortunately i could not get it put together last week due to life happening. Will try again when time permits. Likely that will be in early August.
I was real impressed with the cylinder work. It appears to be first rate, and top notch.
Have a look.
This is a 1986 cylinder and head that i purchased from Ebay about a year ago. It had never been bored or ported and was in really good shape.
I had a Duncan Racing exhaust flange from a previous motor that need new rings and a good clean up, LED had some nice new O'rings on hand that fit perfectly.
Arlan totally pimped out the cylinder head and adjusted it for 20cc total. It is all set up to run 110 racing gasoline.
Due to the much higher anticipated compression, Arlan informed me that setting the cylinder up to accept O'rings should keep all the pressure where it belongs.
Starting from the intake side of things, I noticed a really neat looking intake hanging on the wall from the moment i walked into the shop. I inquired about it and he told me that it is designed for 3rd gen Honda ATC's.
I totally got up sold and am totally happy. This thing is F'ing huge! It should help my 39mm PWK out big time?
I have the carb set up with a DEJ needle 4th clip down, a 52 pilot and a 180 main for break in.
I went with a Vforce 3 reed cage due to LED's recommendations and great prices these days on Ebay. My UPP racing intake is larger than stock. i noticed upon assembly that the slot going into the Vforce system had a large squared off overhang on the top and bottom. I ended up Dremmel grinding it flush with the intake manifold.
The intake looks great! The Boyesen ports were opened up large enough to provide my crankshaft bearings which will soon be under duress some additional lubrication without compromising the cylinder head to stud stress ratio.
That is also the reason why i chose the 86 head over the 85 because it is a little bit thicker in that area (it seems?)
The port tunnels are big, smooth and angled with extreme prejudice toward the back of the cylinder walls, so recharging is maximized in the mid range. I asked Arlan to build me an absolute mid range monster. I am pleased with the looks of things so far.
The exhaust ports where raised just a tiny bit but widened to the point where piston rings can still negotiate the large holes safely at around 8500 rpm
The exhaust channel was enlarged and smoothed out and looks to be free and clear of obstructions.
I have a Paul Turner High Rev on hand but plan on getting a custom rolled pipe and silencer from LED in the more distant future as funds allow.