//ArrowChat Code
Results 1 to 3 of 3

Thread: Help! - Quick Question

  1. #1
    BarnBoy is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Jun 2015
    Location
    Oklahoma
    --
    731

    Help! - Quick Question

    Hi,

    I just installed a new clutch into my ATC200M. I put the side cover back on and torqued it up, and then attempted to adjust the clutch. However, I have the clutch adjusting screw set right I think (all the way in, then 1/4 turn out), but there is still a few inches of play in the shifter lever. If I hold the lever up with the side cover off, and push in on the clutch lifter cam, and the ball is lined up between the 2 grooves, it will adjust fine. But if I try to hold the lever so the ball is set correctly, and put the cover back on, it seems to work, until I tighten up the adjusting screw lock nut and try and shift the gear. When I push down to shift, then raise it up, it goes back to having 2-3 inches of play. Any ideas on what could be wrong? I double checked that everything is all together properly, and have no parts left over. I am not sure why it is doing this. Hopefully its something simple.

    Thanks
    1984 HONDA ATC200M - OG, mid-restoration
    1981 HONDA ATC200 - future build
    1981 HONDA ATC185S - parts
    1984 ATC200X - roller, future build
    1984 Honda ATC250r - in a million pieces- ISO grab bar, PM if you have one

    Da velder
    _______________________________________________
    Feedback:
    http://www.3wheelerworld.com/showthr...ck-for-Barnboy

  2. #2
    Join Date
    Jul 2009
    Location
    South Florida
    --
    6,728
    Counter clockwise until you feel a resistance and then a quarter turn clockwise , tighten the lock nut .

    Sounds like you did the adjustment backwards .
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

    My Feedback http://www.3wheelerworld.com/showthr...ck+shortline10

  3. #3
    BarnBoy is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Jun 2015
    Location
    Oklahoma
    --
    731
    Whoops, yeah, I was doing it backwards. duh. Ok, now I think it is ok. Its only got 1/2 inch to an inch of play, and it shifts tight. I dont think its dragging. Just feels tighter because its a new clutch thats adjust properly, right?
    1984 HONDA ATC200M - OG, mid-restoration
    1981 HONDA ATC200 - future build
    1981 HONDA ATC185S - parts
    1984 ATC200X - roller, future build
    1984 Honda ATC250r - in a million pieces- ISO grab bar, PM if you have one

    Da velder
    _______________________________________________
    Feedback:
    http://www.3wheelerworld.com/showthr...ck-for-Barnboy

//ArrowChat Integreation Code //