86 200x build

[Tuco]

Decided it was time to pull this baby out and start a project with my son. Bought it 3 yrs ago with the intention to rebuild. It ran until the clutch burnt up last winter.

So far we have stripped it down and sand blasted. Having it sent out for powder coat next week. Yeah i know its not original paint but im just looking to make a nice rider.
Parts so far
All balls racing bearings
Pro taper se ATV mid black
Pro taper PT profile clutch perch
ODI ATV lock grips
Sun Star sprocket/chain
Motion cables
Driven sintered pads
Barnett Kevlar clutch kit

[Tuco]

Looking for an original headlight and housing if anyone has a line on one. I keep scanning ebay but im looking for something without cracks.Attachment 237979
Attachment 237980Attachment 237981

[muthey]

I have an option for you , it will only require slight fabrication to do but looks like it was meant to be, and more reasonable pricing. you can use a 250sx headlight assembly or a first gen 250r. the sx will clamp right on to the forks, but the 250r will involve drilling out the lower tree headlight bolt holes, and making some top tree mounting clips. If you go the 250r route it will look like this.

[Tuco]

The 250r headlight looks darn good on there. I was thinking the 1st gen 200x headlight could be used with a little fab. Now seeing yours done which looks awesome by the way, i might look into doing the smae thing with the 200x. I have heard a 250sx would work. It looks like that mount has a hole on the bottom. Is there a metal mount used on the sx?

[muthey]

I had a 250sx on mine for a bit but when I sold the sx it went with it, only issue I had was with the sx one sliding down when riding rough trails. the sx one does bolt down at the bottom. I myself like the 250r first gen headlight myself, plus for me it was free as I was given a 250r parts machine and it was just sitting there.

[kamikrazi]

so nice man