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Thread: '86 250R refurbish

  1. #16
    Join Date
    Jan 2012
    Location
    Carthage NY 250r rules
    --
    2,345
    I had a similar hole in my left case a few years ago.Sent it to BDT they did an awsome job repairing the cases and matching it to a different right case I sent with it.ESR cases are about $600 ish.Its nearly impossible to find an oem left case with no damage.Click image for larger version. 

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    250r rules

  2. #17
    Join Date
    Apr 2017
    Location
    Wausau Wi
    --
    116
    Quote Originally Posted by atc300r View Post
    I had a similar hole in my left case a few years ago.Sent it to BDT they did an awsome job repairing the cases and matching it to a different right case I sent with it.ESR cases are about $600 ish.Its nearly impossible to find an oem left case with no damage.Click image for larger version. 

Name:	2013-12-06_12-53-59_888.jpg 
Views:	51 
Size:	1.16 MB 
ID:	251594 Click image for larger version. 

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ID:	251595
    If you dont mind me asking, do you remember what they charged for the repair?

  3. #18
    Join Date
    Jan 2012
    Location
    Carthage NY 250r rules
    --
    2,345
    With shipping and the work done around $170.I had the left case welded and the right case welded and the oil drain hole repaired.Shipping for me was from NY .
    250r rules

  4. #19
    Join Date
    Jan 2012
    Location
    Carthage NY 250r rules
    --
    2,345
    BDT has a website.Carlos is the owner I think hes a member here on 3ww.Look up bdt motorsports.
    250r rules

  5. #20
    Join Date
    Jan 2012
    Location
    Carthage NY 250r rules
    --
    2,345
    When I was looking for a left case average price was between $150-200 for cases that needed repair.
    Last edited by atc300r; 04-12-2018 at 09:45 AM.
    250r rules

  6. #21
    Join Date
    Apr 2017
    Location
    Wausau Wi
    --
    116
    Nothing huge today. Got my center case halves half cleaned up and getting ready to tear the bearings out. Also got the new swing arm bearings, bushings and seals installed. The tires are mounted to the rims and all the black parts are loaded to be blasted for powder Monday.




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  7. #22
    Join Date
    Jan 2012
    Location
    Carthage NY 250r rules
    --
    2,345
    If you heat the cases around the bearing with a heat gun they come out very easy.
    250r rules

  8. #23
    Join Date
    May 2006
    Location
    The Open Road
    --
    4,729
    To throw the cases in the oven on low and apologize to your wife beforehand cuz your kitchen is about to smell like burnt motor oil

    Open end down and the bearings fall out on their own usually. Or tap with a rubber mallet.

    Sent from my Z958 using Tapatalk

  9. #24
    Join Date
    Apr 2017
    Location
    Wausau Wi
    --
    116
    300, good idea on the heat gun. I had not thought of that, it sounds like a much more life saving idea than chops.

    Chop, I just slightly mentioned that to the wife when I came in last night and I think see had flash backs to heads and pistons in the dish washer. I saw my life flash before my eyes... lol

    Sent from my SAMSUNG-SM-G891A using Tapatalk

  10. #25
    Join Date
    Apr 2017
    Location
    Wausau Wi
    --
    116
    Was able to sneak into the blast cabinet after work and clean up the black parts. Dropped them off at the PC place with the couple of gold pieces I had remaining.

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  11. #26
    Join Date
    Jan 2010
    Location
    Sulphur Springs,Texas
    --
    1,005
    What did you end up doing to get that case fixed?
    • 1985 Honda 250SX
    • 1985 Honda 350X
    • 1985 Honda 350X
    • 1986 Honda 250R



    “I Love The 350x. It’s So Bad”

    My Feedback Link!

  12. #27
    Join Date
    Apr 2017
    Location
    Wausau Wi
    --
    116
    I'm still pandering to be honest. I lost most of this past weekend to getting 23 inches of snow all at once so I was busy trying to keep that under control. Unfortunately we don't have an AC tig welder at either locations at work, so welding it myself is out of the question at the moment. I've had about 6 people tell me to jb weld it which I'm just not crazy about. So currently farming out options to have it welded up right now.

    Sent from my SAMSUNG-SM-G891A using Tapatalk
    Last edited by Kamnahrt; 04-17-2018 at 07:19 PM.

  13. #28
    Join Date
    Apr 2017
    Location
    Wausau Wi
    --
    116
    Welp, went ahead and got my thumb out of my bum and got the bearings pulled out of the cases tonight. Hoping to take them in to work and hot tank them tomorrow, as long as the boys in the shop don't run me off lol. The heat gun tricked worked slicker than owl snot, thank you for the advice!

    Also added some close up of the hole, ya know for science.



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  14. #29
    Join Date
    Apr 2017
    Location
    Wausau Wi
    --
    116
    Was able to sneak the cases in over lunch. Didn't get them spotless but knocked most of the big chucks off. Going to boil my left case tonight to try and get the most oil off possible.

    Sent from my SAMSUNG-SM-G891A using Tapatalk

  15. #30
    Join Date
    Apr 2017
    Location
    Wausau Wi
    --
    116
    Got the broken case set up in the mill today after work and cleaned up the chewed up area. Gotta set myself up for success in every way possible to offset my welding skills.

    Sent from my SAMSUNG-SM-G891A using Tapatalk

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