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Thread: 200x 84 Rear Axle sizing - bearing journals

  1. #1
    Leevvii's Avatar
    Leevvii is online now At The Back Of The Pack Arm chair racerFirst time rider
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    200x 84 Rear Axle sizing - bearing journals

    i have a 200x 84 and i want to replace the Rear Axle bearings. Ive noticed that the sizing of the bearing journals on the axle shaft have a heap of slack between the axle bearing's inside diameter [35mm] . The axle journals measure 34.6mm [right] and 34.45mm [left]. Is this serviceable or fixable at these diameters? What should the journal size be on the 200x axle? . I cant find any wear limits in my Clymer manual to say when the wear limit is . thanks
    ATC 200X 1984 - ATC200ES - 83 250R

  2. #2
    Leevvii's Avatar
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    pic
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    ATC 200X 1984 - ATC200ES - 83 250R

  3. #3
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    I wouldn’t stress over a half a mm , just tighten the axle carrier nuts down real good and I’m sure it will be ok .
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    Leevvii's Avatar
    Leevvii is online now At The Back Of The Pack Arm chair racerFirst time rider
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    thanks, seems like a lot of play, do the carriers take the load? Also, seems to be a bend on one side of the axle, can they be re-straightened?
    3.0mm is the run out limit in the specs, mine must be close to that.
    ATC 200X 1984 - ATC200ES - 83 250R

  5. #5
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    Yes the axle can be straightened and as far as load on the carrier I would think most of it is on the bearings so just make sure it all gets tightened up real good . 3mm isn’t much of a bend and would be hard to even tell while riding it .
    78 atc 90/180cc Dickson Full Suspension
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    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
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    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

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  6. #6
    Leevvii's Avatar
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    COLLAR, SWINGARM SIDE
    42340-965-010
    Click image for larger version. 

Name:	200x 84 SwingArm.jpg 
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    Has anyone made a new one of these, or has the sizes/drawings of the item, mine has worn a hole in the collar, need to replace it i think,
    ATC 200X 1984 - ATC200ES - 83 250R

  7. #7
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    Quote Originally Posted by Leevvii View Post
    COLLAR, SWINGARM SIDE
    42340-965-010
    Click image for larger version. 

Name:	200x 84 SwingArm.jpg 
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Size:	36.8 KB 
ID:	252951
    Has anyone made a new one of these, or has the sizes/drawings of the item, mine has worn a hole in the collar, need to replace it i think,
    http://www.3wheelerworld.com/showthr...ossibly-Tecate


    I think this bushing replaces that piece(?) from what I can see. This would be the route to go. Shipping.... Well that maybe a issue.
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    You dont need that peice. It does not really do much of anything. I threw tons away.
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    You can always make a shaft larger by knurling it with a and punch if you want a nice snug fit.
    Nico Suave.... be part of something bigger

  10. #10
    Leevvii's Avatar
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    I think this bushing replaces that piece(?) from what I can see. This would be the route to go. Shipping.... Well that maybe a issue.
    I brought some early last year, thanks for the link to that thread, id forgotten that the collar wasnt needed, thank you

    You dont need that peice. It does not really do much of anything. I threw tons away.
    nearest i would figure , is that it helps stop the pivot bolt moving around, a spigot that helps keep everything "true'd up" along the pivot bolt, perhaps?, just a guess.
    Last edited by Leevvii; 06-16-2018 at 01:48 AM.
    ATC 200X 1984 - ATC200ES - 83 250R

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