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Thread: Barnboy's 1984 ATC200M Rebuild

  1. #106
    Join Date
    Oct 2020
    Location
    ME
    --
    113
    Yeah, this is coming along sweet! Wish I had access to a lathe and plasma goodies.
    1980 Honda 110-125 lifan manual clutch *in progress*

    1985 200x - building peice by piece

  2. #107
    BarnBoy is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Jun 2015
    Location
    Oklahoma
    --
    731
    Quote Originally Posted by Dirtcrasher View Post
    Yup, he's making some great stuff. Things that I couldn't do back then without equipment. I told Lane that he's spoiled now, he'll never be able to fix anything without a TIG, lathe and a mill
    Thanks Mr. C and Blmpkn. And Steve you're exactly right...I've seen the light and I don't think I can go back now haha.
    1984 HONDA ATC200M - OG, mid-restoration
    1981 HONDA ATC200 - future build
    1981 HONDA ATC185S - parts
    1984 ATC200X - roller, future build
    1984 Honda ATC250r - in a million pieces- ISO grab bar, PM if you have one

    Da velder
    _______________________________________________
    Feedback:
    http://www.3wheelerworld.com/showthr...ck-for-Barnboy

  3. #108
    Join Date
    Jul 2010
    Location
    Arkansas
    --
    2,207
    Quote Originally Posted by Dirtcrasher View Post
    I told Lane that he's spoiled now, he'll never be able to fix anything without a TIG, lathe and a mill
    Isn't that the truth.

    As someone whose worked in several automotive shops, when I have to roll around on the shop floor at home because of no lift, it's difficult to muster the energy to even start a project.
    The story of three wheels and a man...

  4. #109
    BarnBoy is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Jun 2015
    Location
    Oklahoma
    --
    731
    Had some time last night to get some more work done. I got the bracket welded on within 0.020" square and warpage after welding. Probably not too bad considering the heat that went into it. Not super happy with my TIG welds but they cleaned up ok. Still learning as I go.

    Needed a flat surface to measure from so I chucked this 6" slug in the lathe and faced off one side. Works much better than the bench which was all dirty and probably not flat from being dinged up.

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    Last edited by BarnBoy; 02-14-2021 at 12:49 PM.
    1984 HONDA ATC200M - OG, mid-restoration
    1981 HONDA ATC200 - future build
    1981 HONDA ATC185S - parts
    1984 ATC200X - roller, future build
    1984 Honda ATC250r - in a million pieces- ISO grab bar, PM if you have one

    Da velder
    _______________________________________________
    Feedback:
    http://www.3wheelerworld.com/showthr...ck-for-Barnboy

  5. #110
    Join Date
    Jul 2010
    Location
    Arkansas
    --
    2,207
    It's looking good.

    Maybe after you get that one finished, you could bang out a few more to sell and see how it goes. A hydraulic, rear disk brake on those hardtails is a huge improvement, and I'm guessing that one carrier would fit several models, including the 200E.
    The story of three wheels and a man...

  6. #111
    BarnBoy is offline Just Too Addicted Arm chair racerJust too addicted
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    Jun 2015
    Location
    Oklahoma
    --
    731
    Thought about it, we'll see how this one goes. The machining takes a fair bit of time and setup. The snow has been too deep on unplowed roads still to make it out to the shop and finish welding it. Hopefully soon...
    1984 HONDA ATC200M - OG, mid-restoration
    1981 HONDA ATC200 - future build
    1981 HONDA ATC185S - parts
    1984 ATC200X - roller, future build
    1984 Honda ATC250r - in a million pieces- ISO grab bar, PM if you have one

    Da velder
    _______________________________________________
    Feedback:
    http://www.3wheelerworld.com/showthr...ck-for-Barnboy

  7. #112
    Join Date
    May 2006
    Location
    The Open Road
    --
    4,729
    Very nice work

  8. #113
    BarnBoy is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Jun 2015
    Location
    Oklahoma
    --
    731
    Thanks Chop appreciate it. Got some time yesterday to finish welding it out. I think I gotta build a jig for this if I decide to make more....the way I was doing it takes forever. Only thing left to do is make my disc brake caliper mount and then its done, ready to powdercoat.

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    1984 HONDA ATC200M - OG, mid-restoration
    1981 HONDA ATC200 - future build
    1981 HONDA ATC185S - parts
    1984 ATC200X - roller, future build
    1984 Honda ATC250r - in a million pieces- ISO grab bar, PM if you have one

    Da velder
    _______________________________________________
    Feedback:
    http://www.3wheelerworld.com/showthr...ck-for-Barnboy

  9. #114
    Join Date
    Nov 2019
    Location
    Florida
    --
    1,044
    Man that's too pretty to paint!

    Awesome job
    MrC.
    mrc_builds on YouTube Channel

    https://www.youtube.com/channel/UCmw...confirmation=1


    My Addiction
    85 200m "Tallahassee"
    84 200x "SouthPort"
    84 200x "Van Halen"
    84 250r "lucky"
    85 250sx "Enterprise"
    85 350x "The Money Pit"
    85 350x Code Red
    86 250r "Unicorn"
    86 trx250r
    88 Lt250r Suzuki

    mrc_builds saves trikes like Jimmy Swaggart saved souls back in the day -said Patriot1

  10. #115
    Join Date
    Jul 2010
    Location
    Arkansas
    --
    2,207
    Nice. I just bought every 200X rear disk on hub on Ebay.

    JK
    The story of three wheels and a man...

  11. #116
    wild200x is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Jul 2003
    --
    196
    I am very impressed with your work. This is going to turn out awesome.

  12. #117
    BarnBoy is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Jun 2015
    Location
    Oklahoma
    --
    731
    Ha I better snag some more up so I can offer a kit ATC King.

    Thanks guys I appreciate the compliments. Hopefully I can design and cut the last bracket next week and get this thing done.
    1984 HONDA ATC200M - OG, mid-restoration
    1981 HONDA ATC200 - future build
    1981 HONDA ATC185S - parts
    1984 ATC200X - roller, future build
    1984 Honda ATC250r - in a million pieces- ISO grab bar, PM if you have one

    Da velder
    _______________________________________________
    Feedback:
    http://www.3wheelerworld.com/showthr...ck-for-Barnboy

  13. #118
    BarnBoy is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Jun 2015
    Location
    Oklahoma
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    731
    Back from the dead! Finally got the last mount designed, all I need to do is cut some prototypes and start test fitting it. Was quite the reverse engineering project, thankful to have a friend skilled enough in CAD to help me along through the process. When it's done then it's time for powder and moving on with life!

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    Last edited by BarnBoy; 03-21-2021 at 11:19 PM.
    1984 HONDA ATC200M - OG, mid-restoration
    1981 HONDA ATC200 - future build
    1981 HONDA ATC185S - parts
    1984 ATC200X - roller, future build
    1984 Honda ATC250r - in a million pieces- ISO grab bar, PM if you have one

    Da velder
    _______________________________________________
    Feedback:
    http://www.3wheelerworld.com/showthr...ck-for-Barnboy

  14. #119
    BarnBoy is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Jun 2015
    Location
    Oklahoma
    --
    731
    Got the carrier finished last night. This being the first prototype, I've learned along the way and it's been a bunch of trial and error. In the future when I make another one I plan to modify my CAD drawing to where the caliper bracket and frame mounting bracket are one piece. However I couldn't get those measurements as I was building from scratch, so this carrier uses the 2 brackets welded together. Welded directly to the mounting bracket, not the axle tube as it doesent take much to warp it and the bearings will not fit properly. If I did it again I would weld the brackets on, then chuck in the lathe and bore for the bearings. Then it will fit perfect, no distortion.

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    1984 HONDA ATC200M - OG, mid-restoration
    1981 HONDA ATC200 - future build
    1981 HONDA ATC185S - parts
    1984 ATC200X - roller, future build
    1984 Honda ATC250r - in a million pieces- ISO grab bar, PM if you have one

    Da velder
    _______________________________________________
    Feedback:
    http://www.3wheelerworld.com/showthr...ck-for-Barnboy

  15. #120
    BarnBoy is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Jun 2015
    Location
    Oklahoma
    --
    731
    Update: final got all my parts together for powdercoating. I
    think. Found a place with good recommendation to PC my 250r frame, swinger, and hopefully 200M front triple for $175, as those are the only items that will not be coated black. Then the rest of the 200M stuff is gonna be PC'ed black, and should be able to get that done for under $300 I hope. Then I need to make one more plug for my 200M motor, powerwash, and repaint. I've got like 4 hrs a week to work on this project so I'm making progress, albeit slowly.
    1984 HONDA ATC200M - OG, mid-restoration
    1981 HONDA ATC200 - future build
    1981 HONDA ATC185S - parts
    1984 ATC200X - roller, future build
    1984 Honda ATC250r - in a million pieces- ISO grab bar, PM if you have one

    Da velder
    _______________________________________________
    Feedback:
    http://www.3wheelerworld.com/showthr...ck-for-Barnboy

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