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Thread: ATC200 crank rebuild

  1. #46
    Scootertrash's Avatar
    Scootertrash is offline Just Too Addicted: Protecting Our Community The day begins with 3WW
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    What does the Manual say the tolerance should be?
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  2. #47
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    Quote Originally Posted by Scootertrash View Post
    What does the Manual say the tolerance should be?
    Manual says .05mm - .30mm which is .002-.012

    That seems like a BIG amount of variance.

    I checked it again for good measure and I can with a mild bit of force get a .003 feeler in there. That's within spec and I am going to run it.
    I was born and raised on Venus & I may be here a while.....

  3. #48
    BarnBoy is offline Just Too Addicted Arm chair racerJust too addicted
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    I would put it in the middle of spec if it was me. 0.006" should be great.
    1984 HONDA ATC200M - OG, mid-restoration
    1981 HONDA ATC200 - future build
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  4. #49
    fabiodriven's Avatar
    fabiodriven is offline Aspiring romance novel cover model, and the Official 3WW slayer of thieves and swindlers. Catch me if you can
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    If I were you I'd have Glamy measure your crank.
    85 Tri-Zinger 60
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  5. #50
    barnett468 is offline FACT ! I have no edit button Arm chair racerThe day begins with 3WW
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    Again, that is within spec for an ORIGINAL honda rod, and that is still on the tight side and would likely be covered under the warranty if it seized when the vehicle was new, but you seem to know best.

  6. #51
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    Quote Originally Posted by barnett468 View Post
    Again, that is within spec for an ORIGINAL honda rod, and that is still on the tight side and would likely be covered under the warranty if it seized when the vehicle was new, but you seem to know best.
    No I certainly don’t! Lol!!

    It does make sense to have a little more clearance. I’m just being a whiny betch about it because it’s running true as is.
    Hopefully I can put a little pressure on it and not “move it”.
    Last thing I want is to regret being lazy. Been there. Done that.
    I will see if I can get it to .005-.006 without mucking it up.

    Thanks guys.
    I was born and raised on Venus & I may be here a while.....

  7. #52
    barnett468 is offline FACT ! I have no edit button Arm chair racerThe day begins with 3WW
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    [QUOTE=Gabriel;1491862]
    I will see if I can get it to .005-.006 without mucking it up.[QUOTE]

    Do you have a strong plate with a slot in it to press it apart some?

  8. #53
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    I do. I made one just for pressing it apart. I think I will set it up in the press (when i can get back to the press) with a dial indicator zeroed on the crank journal to monitor movement. Seems the safest route.
    I was born and raised on Venus & I may be here a while.....

  9. #54
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    I realize you’ve already done the crank, but do you have pictures of your fixtures in use? How thick is the plate you made to separate the crank?

  10. #55
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    Pics on page 1
    Plate is 3/8” thick
    I was born and raised on Venus & I may be here a while.....

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