I have made some guards for the 350X and the 2nd generation 200X and always wanted to copy the 250R guard but even bent guards were 150$ used.
A couple weeks ago a NOS R guard popped up for a good price and I grabbed it! They we're getting 350$ - 450$ for NOS 250R guards and thats whithout the bars that screw into the back of the guard...
I changed the way I did things to try to be as close to OEM Hondaline as possible. I use thick DOM tubing, 5/32 thick crossbars welded in, and I powder coat them in Honda red.
I'm very pleased with the results! But, I only got 3 perfect out of 5, I know I cannot sell them unless they have zero flaws in any aspect.
Gotta have seamless tubing, strong welds, thick bars and tight radius corners.
I bet it took me 25 hours to get 3 flawless guards, it's not easy. But now I have 10 pages of notes to make them in the future...
Obviously the OEM Hondaline is on left, and my copy on right.
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