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Thread: 1985 Big Red Starter Assembly Question

  1. #1
    Join Date
    Nov 2013
    Location
    NV/MI
    --
    62

    1985 Big Red Starter Assembly Question

    So, putting my Big Red back together after a repair and have a question about the starter assembly gears. With provided picture the washer will not/ cannot go against the c clip. If it does it doesn’t allow the big gear to fit in the gears on the shaft. I put it after the gear.Any help would be great.

    Matthew
    Honda Trikes
    1983 Honda ATC 70
    1985 Honda ATC 70 x2
    1984 Honda 125M
    1985 Honda 250es

    Honda (non trikes)
    1968 Honda z50
    1969 Honda z50
    1970 Honda CT 70H
    1972 Honda CT 70H
    1973 Honda CT 70
    1993 Honda 300 4x4

  2. #2
    Join Date
    Nov 2013
    Location
    NV/MI
    --
    62
    Click image for larger version. 

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    Hopefully this works
    Honda Trikes
    1983 Honda ATC 70
    1985 Honda ATC 70 x2
    1984 Honda 125M
    1985 Honda 250es

    Honda (non trikes)
    1968 Honda z50
    1969 Honda z50
    1970 Honda CT 70H
    1972 Honda CT 70H
    1973 Honda CT 70
    1993 Honda 300 4x4

  3. #3
    Join Date
    May 2009
    Location
    S.E. Michigan
    --
    1,137
    Grab the service manual from this site: https://threewheelermanuals.com/honda
    Scroll past the "Owners Manuals" and download the "Shop Manual". The 250ES is in two parts, so grab both.

    Check out the diagram at the beginning of Chapter 9.

    The shop manual shows the diagram differently than the parts diagram. Using the numbers from the parts diagram you linked, it appears that the parts are ordered as you say it needs to be in order to fit: On the #10 shaft, first the circlip #22, then the gear #11, then finally the washer #16.

    Looks like you are doing it right, as best I can tell.

    What part of Michigan are you in?
    - Frank

    1984 200ES Big Red
    1985 350X (x2)
    1986 250SX
    1984 Auto-X
    1984 ATC70
    1985 ATC70

  4. #4
    Join Date
    Nov 2013
    Location
    NV/MI
    --
    62
    Thanks Wonderboy. I looked at the diagram and the parts diagram has them in the wrong order. So, my guess was right.

    Thanks
    Honda Trikes
    1983 Honda ATC 70
    1985 Honda ATC 70 x2
    1984 Honda 125M
    1985 Honda 250es

    Honda (non trikes)
    1968 Honda z50
    1969 Honda z50
    1970 Honda CT 70H
    1972 Honda CT 70H
    1973 Honda CT 70
    1993 Honda 300 4x4

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