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Thread: 1985 250es reverse lever and spring

  1. #1
    Join Date
    Sep 2018
    Location
    Ga
    --
    43

    1985 250es reverse lever and spring

    I am putting my big red back together finally. My starter gears teeth were broken due to the bad one way bearing. I have replaced the one way bearing and am trying to put the right side crankcase cover back on and ran into a problem. I can't figure out how to install the spring that goes on the arm that the reverse cable connects to. I have read a few post about this but still at a lost. I put it back together but when pulling the cable, it doesn't move. I think I see how the reverse lever works but can't seem to figure out how the spring fits on to make the cable work. Does anyone have a picture of the side cover off with the reveres arm and lever in place or any advice? I have tried to install the arm, spring and lever in the engine before installing the cover.
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    S.P.
    1985 ATC 250ES BIG RED (work horse)
    1984 ATC200S (play tirke)
    2020 CRF450R
    2020 CRF110

  2. #2
    Join Date
    Jul 2009
    Location
    South Florida
    --
    6,726
    The spring hooks on the arm
    And then the other side just rest in the bottom case .
    Maybe this diagram will help .
    https://www.partzilla.com/catalog/ho...gearshift-drum
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    Performance Shop is Open PM me for Service

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  3. #3
    Join Date
    Apr 2019
    Location
    South Dakota
    --
    248
    ill see if i can get a picture for you later today. I know i have a bottom end laying around with the side cases already apart.
    Currently : trx400fw, ct70, 250es,200x, xl80s, 350x, 350x, 225DX, trx300

  4. #4
    Join Date
    Apr 2019
    Location
    South Dakota
    --
    248
    I made this quick video of what I think your issue is. https://youtu.be/nxqawYbqKI0
    Currently : trx400fw, ct70, 250es,200x, xl80s, 350x, 350x, 225DX, trx300

  5. #5
    Join Date
    Sep 2018
    Location
    Ga
    --
    43
    I got it! I guess i didn't have something just right the first time i put everything back together. My reverse cable wouldn't even budge so I knew something wasn't right. I was able to get the spring wedged up on top of the casing where the screen filter goes. Now I can see how everything works when the reverse cable is pulled. Thanks
    S.P.
    1985 ATC 250ES BIG RED (work horse)
    1984 ATC200S (play tirke)
    2020 CRF450R
    2020 CRF110

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