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Thread: 1984 125M clutch issue

  1. #1
    Join Date
    May 2018
    Location
    Lewis County NY
    --
    32

    1984 125M clutch issue

    Just tore my clutch apart due to it slipping badly. Found 2 out of 3 friction plates had little to no material on them. Replaced friction plates and put back together. Adjusted clutch per Honda shop manual specs. Started machine up and put it in gear and it stalled. I am able to get it in gear and get going with a little bit of throttle but it seems that the centrifugal part is not working now. If I stop it stalls. Machine is now responsive so the original issue is fixed but now there is a new one. Anybody have any ideas on what has happened?

  2. #2
    BarnBoy is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Jun 2015
    Location
    Oklahoma
    --
    731
    Did you get all the springs put back in their proper places? And did you check and make sure that the assembly spun free before installing?
    1984 HONDA ATC200M - OG, mid-restoration
    1981 HONDA ATC200 - future build
    1981 HONDA ATC185S - parts
    1984 ATC200X - roller, future build
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  3. #3
    Join Date
    Oct 2002
    Location
    Northeast
    --
    17,438
    Seems like you reassembled something wrong or you somehow locked up your centrifugal clutch.

    Take it apart, follow the book. Nuts too tight or a missing washer can do these things...
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

  4. #4
    Join Date
    May 2018
    Location
    Lewis County NY
    --
    32
    Took it apart and found that the springs were not correct. Thanks for the help!

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