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Thread: 250SX Top End Rebuild

  1. #1
    Join Date
    Feb 2005
    Location
    Canada
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    663

    250SX Top End Rebuild

    Just curious how involved it is to replace the rings on a 250sx?

    I want to take apart as little as possible. if I just want to change the rings and I buy a top end gasket kit and set of rings will that be all I need?

    I'm assuming I need to take the head off as well to get to the piston.

    What's the simplest way to do this. First time doing a 4 stroke.
    1984 Honda 250R
    1985 ATC 250SX
    1985 Tri-Z 250
    1983 Honda 250R
    1986 Honda 350X
    1983 Yamaha Tri-Moto 175
    1983 Honda Big Red 200

    1981 Honda ATC 110

  2. #2
    Join Date
    Apr 2014
    Location
    Edmond, KS
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    2,534
    It sounds like you're on the right track. I hope you realize that you will have to take the engine off of the frame in order to do a top end. Why are you just replacing the rings? Do you know that the piston is in good shape? How about the cylinder bore?

  3. #3
    Join Date
    Feb 2005
    Location
    Canada
    --
    663
    Oh really, I guess I'll scrap that idea for now. Compression is still 150 so I can live with that for now I guess. Thanks
    1984 Honda 250R
    1985 ATC 250SX
    1985 Tri-Z 250
    1983 Honda 250R
    1986 Honda 350X
    1983 Yamaha Tri-Moto 175
    1983 Honda Big Red 200

    1981 Honda ATC 110

  4. #4
    Join Date
    Jul 2009
    Location
    South Florida
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    6,726
    The Cylinder head comes off without removing the motor , it’s a little tight but definitely doable , I have rebuilt hundreds of these over the years .
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  5. #5
    Join Date
    Feb 2005
    Location
    Canada
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    663
    Quote Originally Posted by shortline10 View Post
    The Cylinder head comes off without removing the motor , it’s a little tight but definitely doable , I have rebuilt hundreds of these over the years .
    So I would have to take the head off, then the cylinder and the motor could stay in?

    Would I only need the top end gasket kit and rings to do the job?
    1984 Honda 250R
    1985 ATC 250SX
    1985 Tri-Z 250
    1983 Honda 250R
    1986 Honda 350X
    1983 Yamaha Tri-Moto 175
    1983 Honda Big Red 200

    1981 Honda ATC 110

  6. #6
    patriot1 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Mar 2020
    Location
    Palestine, AR
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    356
    I am working on the top end of one now on a SX. It's tight but you don't have to pull the engine. Spent more time trying to get the exhaust apart than anything else. Piston, rings and cylinder installed today but if I had 150 psi, Id leave it alone.

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