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Thread: Cam chain tensioner on big red 250ES

  1. #1
    Join Date
    Feb 2016
    Location
    Stellenbosch, South Africa
    --
    180

    Cam chain tensioner on big red 250ES

    Hey guys, I have a light tick noise from my cam chain when my 250ES big red is running and it looks like my cam chain tensioner is fully extended, and by quick measure it seems like I need another 1mm for it to be quiet, has anyone tried to extend the tip of their cam chain tensioner to get the same fix?
    I have looked on the forum and on youtube but can't find any proper result. I do not want to install a manual tensioner, nor do I want to replace my cam chain, I would rather just take the tip off and maybe turn a new one on my lathe that has that extra 1mm or even 2mm for added measure. Just not sure how viable this would be. Any advice would be appreciated.
    1983 Honda ATC250R
    1983 Honda ATC200E BIG RED (sold)
    1984 Honda ATC200E BIG RED
    1984 Honda ATC200X (sold)
    1985 Honda ATC70 x 2
    1985 Honda ATC250ES BIG RED
    1988 Honda ATC250ES BIG RED
    1995 Honda Frankentrike 50cc 2-stroke
    2001 Honda TRX90
    2004 Honda TRX300EX (sold)
    2008 Honda TRX250TM
    1976 Suzuki RV90M (sold)
    1967 Vespa Primavera 125
    1958 Massey Ferguson 35

  2. #2
    Join Date
    Jul 2009
    Location
    South Florida
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    6,726
    Check out this thread , I do this mod all the time for that model motor and it will work on a fourtrax 300 as well .
    You have to use a 1985 tensioner for all years , 1986 and up tensioner is different .

    http://www.3wheelerworld.com/showthr...+red+tensioner
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
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    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

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  3. #3
    Join Date
    Feb 2016
    Location
    Stellenbosch, South Africa
    --
    180
    Thank you so much shortline10! That is exactly 100% what I had in mind! Luckily mine is the the 85 with the cap and rolling pin so I will give it a try.
    1983 Honda ATC250R
    1983 Honda ATC200E BIG RED (sold)
    1984 Honda ATC200E BIG RED
    1984 Honda ATC200X (sold)
    1985 Honda ATC70 x 2
    1985 Honda ATC250ES BIG RED
    1988 Honda ATC250ES BIG RED
    1995 Honda Frankentrike 50cc 2-stroke
    2001 Honda TRX90
    2004 Honda TRX300EX (sold)
    2008 Honda TRX250TM
    1976 Suzuki RV90M (sold)
    1967 Vespa Primavera 125
    1958 Massey Ferguson 35

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