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Thread: 84 200x kick start gears

  1. #1
    Join Date
    Aug 2020
    Location
    florida
    --
    58

    84 200x kick start gears

    Please from someone that has done it, does back cutting the gears work?

  2. #2
    Join Date
    Jul 2009
    Location
    South Florida
    --
    6,722
    No it doesn’t work , it might last a week before it starts slipping again .
    The correct fix is a set of new gears and a heavy duty spring . The spring is what holds the gears together tight and stops them from slipping .
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

    My Feedback http://www.3wheelerworld.com/showthr...ck+shortline10

  3. #3
    Join Date
    Aug 2020
    Location
    florida
    --
    58
    Where could i find a heavy duty spring?

  4. #4
    Join Date
    Aug 2020
    Location
    florida
    --
    58
    I have found a honda oem spring, is that the heavy duty one shortline10 ?

  5. #5
    Join Date
    Jul 2009
    Location
    South Florida
    --
    6,722
    What’s the part number on the spring you found ?
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

    My Feedback http://www.3wheelerworld.com/showthr...ck+shortline10

  6. #6
    Join Date
    Aug 2020
    Location
    florida
    --
    58
    28253-965-010

  7. #7
    Join Date
    Jul 2009
    Location
    South Florida
    --
    6,722
    Yes that’s the updated spring .
    The original spring part number was
    28253-965-00

    Better buy it asap , it’s an extremely hard to find obsolete part .
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

    My Feedback http://www.3wheelerworld.com/showthr...ck+shortline10

  8. #8
    Join Date
    Aug 2020
    Location
    florida
    --
    58
    Update, when i went to pick up the 28253-965-00 spring it was the wrong #. So i ordered a xl200/xr200 spring. It is a little longer and the wire is bigger around, so stronger than stock, perfect fit. Then i back cut the gears using a air cut off tool with a thin cut off blade. I've probably started it at least 50 times getting the carb, clutch, timing adjusted over 3 weeks and still going strong. Has not slipped one time. I guess time will tell how long it will last. Take your time and don't over heat the gears when cutting them.

  9. #9
    Join Date
    Jul 2005
    Location
    Manheim, PA
    --
    5,742
    I had a guy on here backcut a set for me. It seemed to work. A heavy spring and extra shim washer was added. I however had to sell the machine so I am not sure if it ever really lasted. However where I work now we can cut gears, maybe its something worth making new of again now. I do not have any gear left so I'd need samples to re-engineer

  10. #10
    Join Date
    Oct 2002
    Location
    Northeast
    --
    17,438
    I have a couple sets of gears and springs for the 83 and the 84/85, but the 84/85 may be spoken for with another member.

    I rarely find these anymore but got lucky last year and found a few by messaging every Ebay seller in existence, pays off...
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

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