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Thread: 1981 Honda 110 shift issues

  1. #1
    Join Date
    Nov 2015
    Location
    Forestport, NY
    --
    6

    1981 Honda 110 shift issues

    Just picked up a 1981 Honda 110 ATC for $100.00. Got it running and took it for a rip around the yard and it got stuck in gear. I pulled it apart and discovered the screw holding on the "star" to the shift drum had sheared off. I was able to extract the broken screw but noticed i have only 3 pins with one hole empty. Could this explain why i couldnt get it into 4th? I assume it is a 4 speed and i would need 4 pins?

  2. #2
    Join Date
    Jul 2009
    Location
    South Florida
    --
    6,725
    It’s a good possibility . Shows 4 pins in the Schematic .
    https://www.partzilla.com/catalog/ho...ork-shift-drum
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

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  3. #3
    Join Date
    Nov 2015
    Location
    Forestport, NY
    --
    6

    Thumbs down

    Cant get it past here. I think maybe the shift Drum or the forks may be buggered up. I suppose a gear could be messed up too.
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

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  4. #4
    Join Date
    Jul 2009
    Location
    South Florida
    --
    6,725
    Are you rotating the transmission while trying to shift it ?
    Transmissions don’t like to shift to well unless the motor is running .
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

    My Feedback http://www.3wheelerworld.com/showthr...ck+shortline10

  5. #5
    Join Date
    Nov 2015
    Location
    Forestport, NY
    --
    6
    Yes i was rolling the main shaft back and forth. Got to be something internal.

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