HMMM, I'm guessing the mix. I know Blaster's run a really rich rich mix, like 18-1, 20-1. Maybe after it warmed up a little, the oil thinned out enough while it was in the motor to size it? I realy don't know. That was my guess. I didn't know you had to change the jetting with a block off kit, but if you followed the directions exactly as they say, and jet as they recomend, and run the mix they recommend, you may be able to save some money. Call the company and tell them what hapened see if they will pay for it. If not, maybe you should consider taking them to court.
1986 ATC 250R(for sale), 1963 AceCraft boat w/40HP Evinrude, 1981 Arctic Cat El Tigre' 440 L/C, 1992 GMC Safari Van.