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Thread: My '82 Atc 480r *** With Pics ***

  1. #1
    Join Date
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    My '82 Atc 480r *** With Pics ***

    I know there was a few guys talking about doing a CR 480 swap into a '81- '82. Did anyone ever do one?
    Last edited by Bigbore; 10-28-2007 at 11:14 AM.

  2. #2
    Join Date
    Feb 2005
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    Orchard Colorado
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    Well I thought I would ask before I showed my project that I was working on.

    I bought an '82 250R 6 months ago, from a guy in Las Vegas for $225, with the intent on turning it into a 480R. It's been sitting up on the top shelf of " The Rack" for a while now waiting for a '83 480 to come along.
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  3. #3
    Join Date
    Oct 2003
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    STL
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    Im planning one for after xmass. I've seen atleast one on this site too
    TrikeFest 07,08,09,10,11,12,13,14 SandPuppie's Ride 07,08,09 Imperial Invasion 09, 13

  4. #4
    Join Date
    Feb 2005
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    Orchard Colorado
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    Well I bought a 480 on e-bay a month ago. It showed up last week. As soon as it did I got the '82 R down and yanked the motor. Set in the 480 and went to work engineering the motor mounts. The motor fits in perfectly. The 480 is a little taller but the cases have a smaller foot print than the 250 motor and has more room in the frame than the 250 does because it doesn't have a counter-balancer.

    My assistant: This is my "just turned" 6 year old. He thinks we're working on this for him. He makes time go by fast and asks a million questions.
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    Last edited by Bigbore; 10-28-2007 at 11:32 AM.

  5. #5
    Join Date
    Jan 2006
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    conesus lake NY
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    thats awesome! love your shop! check and see if you can still get the plug out.. I had to make this because of the down tube.. A regular socket wouldnt fit around the fins..might not be a problem on the honda.. I can see the 480 is taller.. thats gonna be one wild ride!
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  6. #6
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    Slatington PA
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    That's going to be one heck of a wild ride! Really nice man.

    What's the blue and white one on top ? Any close up shots of that ?

    Great shelf collection buddy ! All your machines look fantastic !

    Don't tell me you have more then one shelf ?!!!!!

  7. #7
    Join Date
    Apr 2007
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    ohio
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    Quote Originally Posted by Huffa View Post
    That's going to be one heck of a wild ride! Really nice man.

    What's the blue and white one on top ? Any close up shots of that ?

    Great shelf collection buddy ! All your machines look fantastic !

    Don't tell me you have more then one shelf ?!!!!!
    It's a calvin franks that and the four wheeler both.
    Airfoolers RULE!!!

  8. #8
    Join Date
    Feb 2005
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    Took a couple days to get the mounts exactly the way I wanted them. I made 8 different sets of rears and 12 different sets of fronts before everything fell together. The nice thing is having a CNC plasma cutter. I couldn't imagine making these by hand!

    The spark plug will come out with a plug scocket. The oil drain plug is set perfect to get to and the motor sits .150" above the frame rail.
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  9. #9
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    Feb 2005
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    I machined the aluminum spacers for all three mounts. I used a Sprocket Laser to align the sprockets so the dimensions for the spacers would come out perfect. The front motor mount bolt won’t pass through because of the frame rails so I had to make a double-ended bolt for the front mount ( threaded on both ends / smooth in the middle).

    I've got another set of shelves coming that same size. I have a few more machines to put up. Right now their on the roof of the office and on benches around the shop.

    Anyway here's more on the build....
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  10. #10
    Join Date
    Mar 2007
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    lakeville ma
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    1 question not to be takin in a negitive way,with all those nastey and bad ass trikes you got why would u mess around with junk?yard beater?bored?
    NO 3 WHEELERS CURRENTLY SOLD THEM ALL
    02 GSXR 240 kit STRECHED
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    1985 nacs kx 80 race quad

  11. #11
    Join Date
    Feb 2005
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    Orchard Colorado
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    Once the mounts were right it only takes 20 minutes to put the 480 in and bolt everything together.

    Now its time to tear it down. The frame and other stuff to powder coating. The motor gets torn down and rebuilt. I pipe is also in the works. In a week or so I'll post more phot's on the progress.

    If anyone is intrested in doing a 480 conversion on a '81 or '82 250R let me know. I'm putting together a conversion kit with all of the hardware (motor mounts, bolts and spacers). The kit will be $180 and should save someone a lot of time and fustration.
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    Last edited by Bigbore; 10-28-2007 at 12:28 PM.

  12. #12
    Old 179's Avatar
    Old 179 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Good ole "Old School" Thumbs up!!!!

  13. #13
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    Feb 2005
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    Quote Originally Posted by Black86tri-z View Post
    1 question not to be takin in a negitive way,with all those nastey and bad ass trikes you got why would u mess around with junk?yard beater?bored?
    Nothing take negitive. I like junk and turning it into something. My Cagiva was a basket case and according to my wife " I shouldn't have wasted the money on that pice of crap". Glad I didn't listen to her.

    I'll have $2,300 into to this ride when it's done, including the West Coast swinger, paint, plastic, rims & tires, shocks etc. Thats less than a '85 R is in less than OK shape. Alot faster too. When it's done it'll be another "bad ass trike". Let me know what you think when its done.

    Best of all I love doing it.

  14. #14
    Join Date
    Aug 2005
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    michigan
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    thats really cool are you gonna keep the same color scheme or are you gonna do something els
    83 atc 200
    86 lt250r quadracer

  15. #15
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    Are you still use the kick starter?
    1984 Yamaha YT 60 Tri Zinger(current project)
    1983 Yamaha YTM 200 (rear suspension kit)..... long term project
    2004 BMW R1150R
    1972 Honda CT 70
    2007 Lifan 110

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