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Thread: Kxt250 Tecate 3 What Parts Fit Swap Interchange?

  1. #1
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    Kxt250 Tecate 3 What Parts Fit Swap Interchange?

    KXT250 TECATE 3 WHAT PARTS SWAP INTERCHANGE?

    Try to find KX250s that match up to the years of T3 you have. Many parts swap. For 1984/85 Tecate use 1983/84 KX250 motors. For 1986/87 Tecate use 1985-1986 KX250 motors but 1985 cylinder and some internals are different.

    Link to Tecate Manuals:
    http://www.oscarmayer.net/atc/manuals/
    1984/85: http://www.oscarmayer.net/atc/manual...AKI_TECATE.pdf
    1986 supplementhttp://thequadconnection.com/Manuals...SUPPLEMENT.pdf

    For all years Tecate 3:

    Try to find KX250s that match up to the years of T3 you have. Many parts swap. I have stripped an 84 KX and have 2 86 KXs.

    Complete KX250 electrical systems 1983-1986 (no lights/ smaller flywheel) can be used and well many more dirt bikes if you have a degree wheel and know how to time everything. Discussed more later in the thread.

    T4 Kick start lever and shifter lever.

    KX500 FMF expansion chamber o-ring and spring kit

    Rear shocks can be made to work: 2001 Raptor, Banshee, 300ex . ( LT250R rear shock is a possibility)

    Petcock- Banshee can bolt-on but spigot faces and leaves no clearance for fuel line with the airbox. 2002 kx125 bolts right up.

    Oil fill cap plug- KAWASAKI KX 60/65 80/85 1983 - 2009 and KAWASAKI KX 125 / 250 1984 - 2004 and KX500 1986-2004

    Tecate 3 swing arms all swap with corresponding linkages meaning the entire rear end cantilever setup.

    T3 Intake boots including 1983-1986 KX250 (diameters for carb vary).

    T3 Reeds all years and 1983-1998 KX250, KX500 all years, 1987 LT250R/LT500R. Reed cages also same minus Suzuki LTs.

    T3 grab bars.

    Front sprocket guard / case saver: 1983-2004 KX250, (KDX200 all years?, KX500 ?).

    4/156 rear rim like Mojave, 2003 Polaris 500 Predator, and 89/90 Banshee.

    Can use many years of KX250 kick start levers but they are longer, spline area is different, and plastic will be in the way of your heel somewhat

    Axle Carriers swap for all years.

    Stator / flywheel cover are same for all years T3 and 1983-86 KX250.

    84-87 T3 and 87-88 T4 flywheels are all the same

    Swingarm bolt is same and can use one from LT250R

    For 1986/87 Tecate 3:


    The 1985 and 1986 KX250 motor is a direct swap into Tecate frame, but the gearing right off the crank is different.

    1986 KX: pipe (must mod stinger), intake boot all years KXT, brake levers/ lines, radiators, motor parts (taller gearing off crank-???), cables, intake, chain slides, bearings, rear dog bone longer but adjustable. Stator, flywheel, CDI, and wiring harness must be used as a unit.

    1985 KX: same as above except cylinder has different Power Valve (can be made to work).

    Stock Front and rear brake discs are the same on 86 T3.

    Mojave, Lakota, T4 gas cap

    Shifter lever for Honda xr650l 93-04 is a direct fit 86 t3

    T-4 tail light.

    Lakota tool box- use bracket from Lakota

    1983-1986 KX chain slide same as 1986 T3.

    4/170 Honda 250R 200x 350x front rim.

    Rear wheel hubs: 24 spline 1985-86 LT250R 4/130 and 5/130 1987 LT250R hubs. T-4 (4 on 156mm) and 1986 KLT185 (4 on 4") rear wheel hubs.
    The rear hub splines are also the same as These Honda's 70, 90, 11, 125m, 185, 185s, 200, 200e, 200es, 200m, 200s, 200x, and 300ex/400ex.

    6008 # rear axle bearings. 6008-2RS, 6008LLU, 6008-RS, 6008LU (depending on one or 2 seals)

    1986-2004 KX500 motor. Must mod cross brace to fit spark plug and cap.

    For 1984/85 Tecate 3:

    Link to Jimmy White Replica manual: http://www.3wheelerworld.com/oldsite...nuals/JWR1.pdf

    The 1983 and 1984 KX250 motor is a direct swap into Tecate frame. (This also means the Tecate motor swaps into KX250 frame, sorry, someone needed help with what "swap" means)

    1983-1984 KX: motor (taller gearing off crank-??? and trans less robust), front brake levers/lines same as 1986 KX, intake boot all years KXT, rear dog bone longer non-adjustable, Stator, flywheel, CDI, and wiring harness must be used as a unit.

    The oem fork bushings are discontinued through kawasaki. But... since these forks are nearly identical to the 1982-83 Yamaha yz 100, the bushings are exact replacements. Yz units are longer and have a bit more travel, but the components in leg are same. Even the oem yz fork seals and dust caps are better quality imo.......Kyb was the supplier for both machines, so this allows me to rebush all of my 85 kxt forks thanks to Yamaha still carrying replacement wear items.

    Sprockets for rear 1984/85 Tecates:
    JTsprockets.com
    JTR 478
    Available teeth numbers in: 38, 42, 45, 43

    You can also use:
    JTR 1478: 30, 34, 36, 38, 40, 42, 43

    This sprocket is also available in alloy:
    JTA 478: 40, 41, 42, 43, 44, 45, 46, 47

    JT
    Rear Sprocket
    38-tooth
    520-Chain
    Fits: Polaris
    2x4 300 1994-95
    2x4 400L 1994-95
    4x4 300 1994-95
    4x4 400L 1994
    Big Boss 250 4x6 1989-92
    Big Boss 250 6x6 1991-93
    Big Boss 300 6x6 1994
    Big Boss 350L 6x6 1993
    Big Boss 400L 6x6 1994-97
    Big Boss 500 6x6 1998-99
    Cyclone 250X 1987
    Magnum 425 2x4 1995-98
    Magnum 425 4x4 1995-98
    Magnum 6x6 1996-97
    Scrambler 250 1985-86
    Scrambler 400 2x4 2000-02
    Scrambler 400 4x4 1995-2002
    Scrambler 500 2x4 2001-02
    Scrambler 500 4x4 1996-2006
    Scrambler 500 4x4 Freedom 2002
    Scrambler 500 X 2001
    Sport 400L 1994-97
    Sportsman 350 4x4 1993
    Sportsman 400 4x4 1994-96
    Sportsman 500 6x6 2000-04
    Trail Blazer 250 1990-2006
    Trail Blazer 250 ES 1996-98
    Trail Blazer 400 2003
    Trail Boss 250 1985-99
    Trail Boss 250 2x4 1985-99
    Trail Boss 250 4x4 1987-92
    Trail Boss 250R/ES 1987-89
    Trail Boss 325 2000-03
    Trail Boss 330 2003-06
    Trail Boss 350L 2x4 1990-92
    Trail Boss 350L 4x4 1990-92
    Xplorer 250 4x4 2000-02
    Xplorer 300 4x4 1996-99
    Xplorer 400 4x4 1995-2002
    Xpress 300 1996-99
    Xpress 400L 1996-97
    Attached Thumbnails Attached Thumbnails P1010016.JPG   P1010052.JPG   CIMG2024.JPG   t3 2007july2.jpg   bike parts 103.jpg  
    Last edited by nd4speed; 08-21-2015 at 10:34 AM.
    86 T3
    84 T3
    86 KX250

  2. #2
    fabiodriven's Avatar
    fabiodriven is offline Aspiring romance novel cover model, and the Official 3WW slayer of thieves and swindlers. Catch me if you can
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    Good stuff. So you're saying I can put a T4 axle on my T3's?
    85 Tri-Zinger 60
    85 ATC250SX
    86 ATC250SX
    87 ATC250SX
    02 XR650L conversion
    84 ATC 480R

  3. #3
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    I have not done it but this is the first part I had to search for. I received no help when I asked if the T4 axle worked. Someone just offered to sell me a nice stock one.

    Knowledge is power and sometimes profit. So, instead of helping, some just try to make a profit by keeping it a secret or hording or whatever else the American way is.

    Seems the entire post was deleted. Wonder why? Wasn't moved to world class help either.

    From post:
    http://www.3wheelerworldforums.com/s...385#post456385

    "AS for the 86+87 you can use a tecate 4 axle.

    I have been keep this under my hat for alittle while,after that ordeal with the decals I swore I'd never help this stite again.I give you 1 more chance.

    there are 2 things you need to know.

    first: you can only use the eliminator axles.the tecate 4 is shorter then the tecate 3.so a plus 4 is only going to be +2 or stock.

    second: you must use a rad lock nut there is not enough threads for double nuts.


    THANKS TRIZTUNES!!!!!!"

    http://www.3wheelerworldforums.com/s...ad.php?t=61267

    Later in this thread someone successfully installs a T4 axle without mods like what is stated and shown below....

    UPDATE ON T4 AXLE. One member installed one but it is not a direct bolt-on. He had to cut a new circlip groove and hub spacers to center the axle, so it does work with little mods. See in here: http://www.3wheelerworldforums.com/s...d.php?t=103939

    No one has ever produced a picture just like the guy who said this:
    "Look for an extended 400ex axle. I put a RPM Dominator axle in my tecate bearing carrier. I used a 350x brake disc hub and axle nut. I also modified an 84 T3 brake disc to work. You will need to space out your brake caliper if you do this."

    http://www.3wheelerworldforums.com/s...ght=400ex+axle

    2012 DURABLUE will make new axles if you buy enough of them.
    Attached Thumbnails Attached Thumbnails 100e1236.jpg   100e123733.jpg  
    Last edited by nd4speed; 03-21-2013 at 03:30 AM.
    86 T3
    84 T3
    86 KX250

  4. #4
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    The 350x rim and 200x rims works on the front of the 86-87 tecate.

    Oh for the rubber bushings for the rear fender brace and headlight frame, you can go to autozone and get the windshield wiper motor bushings. They come in a pack of 3 with the metal insert and fit perfect (located in the universal parts area).

    For 86-87
    T-4 tail light
    T-4 kicker and shifter
    T-4 rear rims and hubs

    86-89 KX250 ignition/stator

    86-87 Tecate ROCK!

    Ride fast...........brake late............and Slide the rear!

  5. #5
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    Hydraulic brake lines can be custom made and often locally.

    Single piston brake calipers are all very similar just the mounting bracket needs to be swapped and correct brake pads used.

    PRM rear grab bars.

    Front brake levers are all quite similar.

    Front clutch levers / perches all quite similar.

    4 bolts on 170mm circle for the front rim if you want to use one off a Honda or custom order a 10" one.
    Last edited by nd4speed; 03-21-2013 at 03:06 AM.
    86 T3
    84 T3
    86 KX250

  6. #6
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    Great thread nd4speed.
    The Green No More Red EVER EVER EVER AGAIN!!!!!!!
    1985 KXT 250 Tecate
    1984 KXT 250 Tecate Parts machine
    1985 KXT 250 Tecate My vintage racer
    1983 KX 250
    Proud member of
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    http://www.3wheelerworldforums.com/s...ad.php?t=80907

  7. #7
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    Lots of very useful information. It helps a lot when looking for parts. Two thumbs way up on this thread!!!!!
    THE 80's RAGE! Currently owns:
    81, 85 Yamaha Tri Moto 125
    83 Yamaha Tri Moto 200 x2
    82,83 Yamaha Tri Moto 175 project
    85 Yamaha Tri Z 250
    84 Kawasaki Tecate 250
    84 Honda ATC 70
    85 Honda ATC 350X
    84 Honda ATC 250R
    (2) 84 Honda ATC 200x
    82, 83 Honda ATC 185s
    81 ATC 200
    Lots of other parts and bikes

  8. #8
    fabiodriven's Avatar
    fabiodriven is offline Aspiring romance novel cover model, and the Official 3WW slayer of thieves and swindlers. Catch me if you can
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    Awesome thread for sure. Thanks alot for all the info brothers.
    85 Tri-Zinger 60
    85 ATC250SX
    86 ATC250SX
    87 ATC250SX
    02 XR650L conversion
    84 ATC 480R

  9. #9
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    The kick start lever shaft of the Tecate has longer splines than the KX250 so the swap has to use the correct kick start lever and nut. But the parts should fit on either shaft.


    This is a BRAND NEW aftermarket replacement kicker / kick start lever for several Kawasaki KE , KDX , KL , KLX , & KX -series offroad motorcycles. This brand new kicker is an excellent, high quality replacement part that should give you years of dependable service. It is made of high quality steel and chrome. This kicker is the equivalent of Genuine Kawasaki OEM Part # 13064-1009 , 13064-1018 & 13064-1027 .

    This Kickstart Lever fits:

    KE125-A7 KE125 (1980) ( KE-125 / KE 125 )
    KE125-A8 KE125 (1981)
    KE125-A9 KE125 (1982)
    KE125-A10 KE125 (1983)
    KDX175-A1 KDX175 (1980) ( KDX-175 / KDX 175
    KDX175-A2 KDX175 (1981)
    KDX175-A3 KDX175 (1982)
    KE175-D2 KE175 (1980) ( KE-175 / KE 175 )
    KE175-D3 KE175 (1981)
    KE175-D4 KE175 (1982)
    KE175-D5 KE175 (1983)
    KDX250-A1 KDX250 (1980) ( KDX-250 / KDX 250 )
    KDX250-B1 KDX250 (1981)
    KDX250-B2 KDX250 (1982)
    KDX250-B3 KDX250 (1983)
    KL250-A1 KLR250 (1978) ( KL-250 / KL 250 / KLR-250 / KLR 250 / KLR250 )
    KL250-A1A KLR250 (1978)
    KL250-A2 KLR250 (1979)
    KL250-A3 KLR250 (1980)
    KL250-A4 KLR250 (1981)
    KL250-A5 KLR250 (1982)
    KL250-C1 KLR250 (1983)
    KL250-C2 KLR250 (1984)
    KLX250-A1 KLX250 (1979) ( KLX-250 / KLX 250 )
    KLX250-A2 KLX250 (1980)
    KX250-A6 KX250 (1980) ( KX-250 / KX 250 )
    KX250-A7 KX250 (1981)
    KX250-B1 KX250 (1982)
    KX250-C1 KX250 (1983)
    KX250-C2 KX250 (1984)
    KX250-D1 KX250 (1985)
    KX250-D2 KX250 (1986)

    I believe these are EMGO brand.


    **UPDATE**
    I bought one of these for $10 but have never used it.

    Another member reports they are cheap, made it Taiwan, and bend rather easy. So fair warning.

    **INSTALL UPDATE**
    Splines were tight to mount so it was hard to position.
    It interferes with pipe some on Tecate, but it is not a show stopper just annoying. It's not rubbing the pipe.
    Knuckle is more sized for KX250 kick shaft (why I used it since I could not find my other kicker)
    Doesn't interfere with plastic, and neither does your foot if your careful
    When kicked down it hits the foot peg spring which is bad news.
    Unfortunately dont know if they are even sold anymore.

    Seen a couple for sale and they were practically givin them away.
    Attached Thumbnails Attached Thumbnails P1000123.jpg   P1000124.jpg   3449375.jpg   3449380.jpg  
    Last edited by nd4speed; 04-06-2014 at 01:42 AM.
    86 T3
    84 T3
    86 KX250

  10. #10
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    New Moose Electrex Ignition Source and Pulser Coils (set of 2) that will fit:

    * 81-88 KX80, KX100, KX250
    * 86-89 KX500
    * 90-91 YZ125
    * Set of coils that replaces original set of coils on base plate.

    Item # M6882002M0945

    RM Stator Inc also states these are the same as above:

    Yamaha YZ80 ignition stator coils, 85-00
    Part # *RMRSC11/51
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    Last edited by nd4speed; 03-05-2009 at 07:08 PM.
    86 T3
    84 T3
    86 KX250

  11. #11
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    94-98 KX250 Reed and Intake for the 86-87 tecate.
    86-87 Tecate ROCK!

    Ride fast...........brake late............and Slide the rear!

  12. #12
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    1987-1998 KX250 and 1986-2004 KX500 intake carb boot is angled and is not a direct replacement but they will bolt on and the air box will need to be removed and some type of POD air filter or custom air box must be used on the carb.

    (Seems the reeds and cages after 1996 are different, but appear to be the same bolt pattern, so one may be able to upgrade to a modern reed cage and more available style reeds.)

    Pictured is Rad Valve for a KX250 with carb and UNI POD filter.


    what this also means is the intake bolt pattern is the same for over 2 decades (up to 2004 for sure) for KX250 and KX500 so go buy a modern Vforce reed cage and slap it on there.

    UNI POD Filter for those who do not have air box:
    If running KX500 / KX250 boot I run UNI UP-4245ST Dual stage 2.5" ID, 4" OD, 4" length. (6 inch length will pass frame by 2").
    If running KXT250 straight boot try Dual Layered Angled Pod Filter I.D. 2 ½" - O.D. 4” - LG. 4" Item # UP-4245AST (has 15 degree angled spigot to help clear shock.

    84,85 owners will have hard time running angled intake manifold boot off KX250/500 cause frame will be in the way.

    There are also single stage UNI POD filters out there but beware some are for snowmobiles and not rated for dirt. So go dual stage if you can unless you are running in winter.

    2.5" ID is also for a larger 36-40mm carb, always measure your carb before buying.
    Attached Thumbnails Attached Thumbnails t3 mio2007.jpg   P1010108.JPG   P1000028.JPG  
    Last edited by nd4speed; 08-12-2015 at 05:56 PM.
    86 T3
    84 T3
    86 KX250

  13. #13
    hondawasaki's Avatar
    hondawasaki is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Not a KX part, but YFZ 450 ft brake master cyl works beautifully on a '86 t-3. lever feel is excellent, I am super happy with this swap. I got a great used on fee-bay for 25.00 shipped.

    i am also using a thumb throttle from a yfz, lovin it too.

    Don't forget about banshee petcocks, the holes have to be slightly oblonged, but they are a great solution for a old stocker.

    Oh I almost forgot, I am using a ft brake hose from a KFX450 dirt bike, it is about 1/2 inch too short, but is working great.

  14. #14
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    really nice, much needed info right here. good job nd4speed, got to hand it to you on posting all this info, i know it will help alot of t3 owners out in one way or the other.

    1985 KXT 250 Tecate - kx cylinder, kx ignition, bassani headpipe, answer silencer, v-force reeds, 38mm airstyker carb, +2 franks swinger, raptor rear shock.

    1996 YSF240 Blaster - maxxed out!!!

    Life's journey is not to arrive at the grave safely in a well preserved body, but rather to skid in sideways, totally worn out, shouting "HOLY SH-T, what a ride!"

  15. #15
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    Oh yeah sorry meant to put that......if you have no air box then they work great haha.

    86-87 Tecate ROCK!

    Ride fast...........brake late............and Slide the rear!

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