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View Full Version : My battle with my SX's swingarm bearings!



250sxman
12-29-2012, 12:34 AM
Finally got around to getting the swingarm bearings done on my SX today,,,, having never done this before I did a lot of research and had my manual handy.

Off the jump I was in trouble when I couldn't get the locknut off.... I used a hammer and punch to no avail, kept it wet with some knock 'er loose (industrial strength PB type stuff) and still no go. Then came the torch... threw some heat at it for a good 5 or 6 minutes then another whack with the 3 lb sledge and WHAM! It came loose.... only to see that both the locknut AND the pivot bolt were turning as one!

Moved on to removing the lower shock bolt.... it has been soaking in penetrating fluid for a few days and wouldn't you guess the damned bolt head was rounded off....:( So.. I had to remove the airbox to allow enough forward movement with the shock to remove the swinger.

Now on to the races..... A little back story on this SX.....It's been sitting and hasn't moved in over 5 years..... The right side race came out surprisingly easy... once I removed the pivot bolt it was already loose, just a few good taps and it was out. The left side.... now that was a PITA! Rusted to the swinger, I had to keep soaking it with penetrant (is that even a word?! LOL) and used a small cutting wheel on my dremel to cut it into 3 little pieces, and a lot of whacking with a hammer and punch finally broke the race into about 100 small pieces...

Got it all cleaned up inside, tapped my new grease fittings and installed them (to whoever thought of that...Effin awesome idea), greased the new bearings and got it all back together. Started picking up all my tools of the garage floor and noticed a rubber boot laying under the trike....I FORGOT TO PUT THE DAMN DRIVESHAFT BOOT BACK ON!!!!!!!!! So I'm sure all of you know what had to happen next....

Anywho, got it all back together again, and now the rearend is tight and feels good. I know there's no real point to this story, just wanted share my frustrations and joys! Not a bad job, but I hope not to do one again for a while!

dustrunner
12-29-2012, 01:10 AM
sounds like a fun friday nite..... but wont it be nice wakin up tomorrow and knowing it's done.....good job..

toki
12-29-2012, 01:52 AM
what a pain in the ass eh?

my 250r had nothing but the races left in the swinger... and they were rusted in. what a nightmare!

Flyingw
12-29-2012, 02:42 AM
Do you know how many times I've installed a set of forks, front wheel, hooked up the brakes and had it all done when I realize.......... CRAP!!!! I forgot to put on the fork boots. I do it almost every time..... STUPID!!!!! STUPID!!!!! STUPID!!!!

250sxman
12-29-2012, 02:48 AM
Do you know how many times I've installed a set of forks, front wheel, hooked up the brakes and had it all done when I realize.......... CRAP!!!! I forgot to put on the fork boots. I do it almost every time..... STUPID!!!!! STUPID!!!!! STUPID!!!!

Yea I felt like a real tool... But I'm just glad to be getting that much closer to riding an sx again...

Flyingw
12-29-2012, 02:53 AM
Whats left to do?

250sxman
12-29-2012, 10:29 AM
Get a new front wheel, rear tires (still has the original ohtsu's, one is good, one is dryrotted) change the diff fluid, oil, shifter, and a battery. Mostly small stuff, most will be done today

I traded a 2001 Polaris scrambler 500 HO for this SX and basket case Big Red ES, major downtrade on my part, but that's how bad I wanted a trike again, plus the quad was soooo boring. The SX is actually in pretty decent shape, the headlight is MINT and it was a 100% complete trike, right down to the original toolkit. It's not going to take much to get it going again, I've already rebuilt the carb and have the motor running like a top.

250sxman
12-30-2012, 02:58 AM
Aired up the may-pop tires and ripped down the road for a bit today... Now I'm really getting the itch to get back out! The SX's are such great trikes!

Flyingw
12-30-2012, 03:55 AM
Good deal. Ride it like you stole it.....

tri again
01-01-2013, 02:34 AM
Aired up the may-pop tires and ripped down the road for a bit today... Now I'm really getting the itch to get back out! The SX's are such great trikes!

GREAT!

Always glad to hear.
I had to get 2 sx's because they fit in the truck.

Any excuse will do.
I'm trying to buy one sx back that I sold.

Had no idea how rare racks were.

I had to do my bearings 2x also but the second time, I removed less than half of what the manual said.

I left the tires and brake cables etc etc on it.
and the swing arm came back just enough to weasel back in there.

250sxman
01-01-2013, 12:00 PM
GREAT!

Always glad to hear.
I had to get 2 sx's because they fit in the truck.

Any excuse will do.
I'm trying to buy one sx back that I sold.

Had no idea how rare racks were.

I had to do my bearings 2x also but the second time, I removed less than half of what the manual said.

I left the tires and brake cables etc etc on it.
and the swing arm came back just enough to weasel back in there.

Yea, I didn't remove any of that stuff either.... just the rear wheels and the swinger itself. I put 4x4 blocks under the skidplate, 2 wide and 2 high, so when I got the pivot bolt out and disengaged the driveshaft, the swinger was able to come down plenty and I used a jackstand to hold it up so I wouldn't damage the rear brake drum/cable. The first time is always the hardest, I think if I had to do it again I could prob do it alot quicker, great learning experience though.