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View Full Version : Picked up this 89 CR500 over the weekend



Louis Mielke
10-07-2013, 07:01 PM
A friend (who will remain nameless unless he chimes in) let me know about this bike, how it was for sale and he knew I'm into 500s. He told me about the couple problems it has so like a good friend he was $1000. Well can't really beat a running CR500 engine for 1k so I had to go check it out.

I get there, check it out, not too hurtful. Rear shock is leaking, forks are leaking, brakes a fine. Wheels are straight, chain and sprockets are tired. Has a ugly skin industries graphics kit and it's dirty as well a dirt bike.

He's all like "I might have to start it for you."

I ask, "it runs?"

"Yah."

"Okay." I walk the bike away from the garage post it's leaning on, click it through all the gears, everybodies there like they should be but shifter is slopy as a 5$ whore. Give it a little once over, bone cold pipe & cylinder, click into first, give it a rock back and forth, choke, climb on, push past the compression, kicker is slopy as the 5$ whore's sister but whatever, WHACK, starts first kick.

Let it warm up to the touch, Have to nurse the throttle to keep it from dieing but it's running with no red flags. Take it around the yard, pulls hard like it should but it's drowning wide open *shrug* Typical. Come back and shut it down.

"Whoah man, I've never seen anyone start that bike in one kick." *shrug*

He wants a thousand, is what I would consider a decent friend so I take it and give him his asking price. Came with some new silencer packing and a 80% tire for the rear cause the one on it was shot. I feel like it's not a bad deal. load it up, hang with some other friends and head home next day.

Get it home and start going through it.
First thing I do is strip off the plastics and start removing the crappy graphics kit. Of course I find a ton of non OEM hardware, and a few standard bolts thrown in for good measure. I curse a little and start chasing threads and installing helicoils. Here's where I ended up. Still has the ugly poorly installed seat cover I plan on replacing. Now honestly I don't think my friend did any of this, I suspect it's just the way he bought it so none of this is directed at him.

http://i106.photobucket.com/albums/m254/louis_mielke/my%20bikes/89%20CR500/null_zps6529f5c8.jpg (http://s106.photobucket.com/user/louis_mielke/media/my%20bikes/89%20CR500/null_zps6529f5c8.jpg.html)

http://i106.photobucket.com/albums/m254/louis_mielke/my%20bikes/89%20CR500/null_zpsf5765347.jpg (http://s106.photobucket.com/user/louis_mielke/media/my%20bikes/89%20CR500/null_zpsf5765347.jpg.html)

http://i106.photobucket.com/albums/m254/louis_mielke/my%20bikes/89%20CR500/null_zps00eea1a1.jpg (http://s106.photobucket.com/user/louis_mielke/media/my%20bikes/89%20CR500/null_zps00eea1a1.jpg.html)

Has the Works heal guards so that's kinda nice, FMF exhaust, missing 2 pipe springs and rear mid pipe mount but I had them so I replaced em. Silencer is barley mounted so I need to reference some pics to see how this FMF is supposed to be mounted and whats missing.

The above pictures looks decent but this was after about 5 hours off cleaning graphics and misc stickers. Wish I would have taken a before picture. This bike was fugly.

While I had all the plastics off and put a new plug in it, was the wrong plug and it was loose on top of that.

Also found the radiators where tweaked upwards so spent some time with a block of wood and broom handle tweaking them back into the correct place. Left rad is missing lower shroud bolt hole :-(


Of course this far in I'm already making a punch list.

mud guard is shot, one bolt striped on bottom of air box
one side frame mount in airbox is striped
fork seals
shock rebuild
new seat cover

replaced the grips already
clutch cables is shot
levers are sloppy
http://i106.photobucket.com/albums/m254/louis_mielke/my%20bikes/89%20CR500/null_zps23e64be7.jpg (http://s106.photobucket.com/user/louis_mielke/media/my%20bikes/89%20CR500/null_zps23e64be7.jpg.html)

shifter
http://i106.photobucket.com/albums/m254/louis_mielke/my%20bikes/89%20CR500/null_zps3623e97b.jpg (http://s106.photobucket.com/user/louis_mielke/media/my%20bikes/89%20CR500/null_zps3623e97b.jpg.html)

kicker
http://i106.photobucket.com/albums/m254/louis_mielke/my%20bikes/89%20CR500/null_zpsb8592bc0.jpg (http://s106.photobucket.com/user/louis_mielke/media/my%20bikes/89%20CR500/null_zpsb8592bc0.jpg.html)

http://i106.photobucket.com/albums/m254/louis_mielke/my%20bikes/89%20CR500/null_zps77b088ec.jpg (http://s106.photobucket.com/user/louis_mielke/media/my%20bikes/89%20CR500/null_zps77b088ec.jpg.html)

chain and sprockets
http://i106.photobucket.com/albums/m254/louis_mielke/my%20bikes/89%20CR500/null_zps0e050a97.jpg (http://s106.photobucket.com/user/louis_mielke/media/my%20bikes/89%20CR500/null_zps0e050a97.jpg.html)

http://i106.photobucket.com/albums/m254/louis_mielke/my%20bikes/89%20CR500/null_zpsfaa26b27.jpg (http://s106.photobucket.com/user/louis_mielke/media/my%20bikes/89%20CR500/null_zpsfaa26b27.jpg.html)

Finally though, as I'm continuing my clean up I come to the real disappointment. I don't know how I didn't notice it, I swear I must have stared at this damage 3 times when i was checking the bike out at my friends house and it just never registered anything was wrong. :cry:

http://i106.photobucket.com/albums/m254/louis_mielke/my%20bikes/89%20CR500/null_zps1eb0fd74.jpg (http://s106.photobucket.com/user/louis_mielke/media/my%20bikes/89%20CR500/null_zps1eb0fd74.jpg.html)

jb2wheels
10-07-2013, 10:34 PM
Wasn't there an ATC500R conversion frame for sale here a little while ago?

I'm just sayin...

Louis Mielke
10-07-2013, 10:43 PM
Lol, I already have 3 atc500r trikes. I may make an CR500AF out of this one, I don't know yet.

manbearpig
10-07-2013, 11:11 PM
love the 86-89 cr500's. most potent years by far. i rode a buddy's bone stock 89 a while back. he hadnt had it long and brought it to me for a once over.got it runnig and took it to the bottom of my driveway and started heading back up. gave it full throttle in first and i didnt gain speed but motor revved nicely. told him the clutch was slipping so he packed up and headed out to Veys for a new clutch. on the way back up from closing the gate later that day i saw the 20 foot long single dirtbike tire burnout left in the driveway. called him up and told him the clutch was fine.

good score! easy to see why the rear tires are always shot

atctim
10-08-2013, 09:14 AM
WOW - looks way better without the graphics. Is that a swing-arm repair in the last picture? You are correct BTW - He never did anything except trail ride it once or possibly twice, so all "craftsmanship" is from the PO.

Not bad all considering.

Louis Mielke
10-08-2013, 09:34 AM
Look harder Tim. Broken engine case. Oh yeah, I honestly figured our buddy had little to do with the state of this machine. He'll want to take it for another ride once I'm done with it though. :-)

Louis Mielke
10-08-2013, 10:33 AM
Well got a few more things done yesterday evening.

Drilled out a broken bolt in the triples and installed another helicoil.

Removed the gawd awful number plate, the sticker is just not my style. I ordered a newer styled one, hopefully will make the bike look a little newer.

Replaced the shifter, just so happened to have one in my parts bucket. Glad I'm a hoarder.

Cleaned and repacked the silencer. Now I just need to find some clear pictures of how this FMF silencer is supposed to be correctly mounted.

I'm thinking I'm gonna find a newer rear shock and forgo rebuilding this one, gota do the research to see what years will swap.

I plan on just putting seals in the forks so I won't be updating them. It's still a candidate for a AF conversion at this point, figured I'd fix the little things so at least it's a clean roller when I go to sell if I decide to go AF.

Louis Mielke
11-04-2013, 06:51 PM
Welp guess the steel frame didn't last long.

http://i106.photobucket.com/albums/m254/louis_mielke/projects/cr500af/null_zpse8e0e6eb.jpg (http://s106.photobucket.com/user/louis_mielke/media/projects/cr500af/null_zpse8e0e6eb.jpg.html)

got a project on my hands now, thanks to Matt Bills for the deal!

RIDE-RED 250r
11-04-2013, 07:27 PM
I had an '89 Half-Liter back in the day... Awesome bike!

Pardon the ignorant question... Is there any significant difference between the 125 and 250 frames?? I have an 02 CR125 and you got me thinking! LOL!

Xowner
11-04-2013, 07:51 PM
Im telling your wife what you got hidden in the trailer!!!!

Louis Mielke
11-04-2013, 08:51 PM
Honestly man I have no idea. This is a crf450r frame. From what I understand the 125s are the harder conversion to do. The CR250s and the CRF250s are the sweet spot, and then the crf450r just end up with a bigger all around package. I'm still doing research honestly.

1982atc250r
11-05-2013, 10:49 AM
you should check this guy out on youtube http://www.youtube.com/user/groutaone/featured . He has other video's also, but he did a build thread on his cr500af

atc500x
11-05-2013, 01:27 PM
I have a cr500af built on a crf450r 2002,not a hard conversion to do

RIDE-RED 250r
11-05-2013, 03:39 PM
I remember seeing the Mythbusters doing the water skipping on a CR500AF a while back.... Yeah.... I was drooling!

Blown 331
11-06-2013, 03:09 PM
Not bad! A buddy of mine picked up a 1995 CR500 with title for $1000 awhile back.
I would have liked to see it with the graphics kit. My XR650R had one as well. I pulled all that off and ordered stock decals from Service Honda, what a difference that made!