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View Full Version : '84 Big Red 200ES dimensions


red_russian1
05-07-2019, 12:15 PM
Does anybody have the dimensions for the stud on the frame for the rear brake pedal? The previous owner broke this stud off so I'm trying to fabricate something that the rear brake pedal can mount to. The ID of the brake pedal appears to be about 17mm.https://uploads.tapatalk-cdn.com/20190507/6822f5fe367c9ad7e6672418d059921b.jpghttps://uploads.tapatalk-cdn.com/20190507/1b327de590a6df87b33f77fffde20a54.jpghttps://uploads.tapatalk-cdn.com/20190507/d260886f2629bb7f03f63ae76ae70ab3.jpg

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Gabriel
05-07-2019, 01:12 PM
I'm assuming you have a welder. Might be easier to graft a section from another frame. I know where a garbage 200S frame is. Be Sunday before I can get to it. If'n you're still in need next week, I'll let you know.
red_russian1
05-07-2019, 10:13 PM
I'm assuming you have a welder. Might be easier to graft a section from another frame. I know where a garbage 200S frame is. Be Sunday before I can get to it. If'n you're still in need next week, I'll let you know.Yes, I have a welder. I'm planning on cutting a 1" x 6" pipe nipple in half (to wrap around the frame tube), drill a hole in it, weld in a grade 8 bolt and then weld that to the frame. I think it should work just fine, as long as I get the bolt/shaft diameter correct.

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Gabriel
05-08-2019, 05:26 AM
Whatever works for you.
Jd110
05-08-2019, 08:27 AM
Yes, I have a welder. I'm planning on cutting a 1" x 6" pipe nipple in half (to wrap around the frame tube), drill a hole in it, weld in a grade 8 bolt and then weld that to the frame. I think it should work just fine, as long as I get the bolt/shaft diameter correct.

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An idea on lining it up is to hook up the spring and cable to the foot brake and line it up until it barely touches the bottom of the foot peg-Should be a stopper there.
The frame has a cross piece there and the stud should be right above that.


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Gabriel
05-08-2019, 10:03 AM
With the wat that's torn out, I think you'd be better off cutting it all out and welding in a fresh piece. If I can get to the frame this weekend, I can cut out a large section and send it to you. You can have it for the cost of shipping. Ultimately it's up to you on how you fix it though.
Gabriel
06-03-2019, 08:22 AM
Sorry I been really busy lately. What did you decide to do to repair this?

I cut out a section from the junk frame if you still need it.

https://i.imgur.com/7D7QUkY.jpg
red_russian1
06-03-2019, 02:44 PM
I found a brass bushing that's pretty close to the ID of the brake pedal bore so I'm just going to weld that black pipe patch job over the damaged area. I think it'd be stronger than cutting up the frame to graft in a section. Thanks though.

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Gabriel
06-03-2019, 03:25 PM
I'll pitch it under the bench. If your repair don't work out, it'll be here.
Hopefully it'll work for you though.
ps2fixer
06-03-2019, 04:51 PM
I'll pitch it under the bench. If your repair don't work out, it'll be here.
Hopefully it'll work for you though.

Don't forget to label the part so in 20 years when you find it again, you don't go wtf was this from? =D

I have some 200es's around, but they were all in pretty poor shape, if you have the brake lever, I suspect basing your sizes on that would be the best. I think normally there's a thrust washer after the brake arm is on the shaft, and a cotter pin or E clip holds it on.

Good luck with the repair and getting it lined up right.