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Thread: 1984 ATC 110 crankcase cover installation

  1. #1
    Join Date
    May 2010
    Location
    Round Lake, IL
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    23

    1984 ATC 110 crankcase cover installation

    So I finally get to work on my recently purchased 110. I drained the oil, removed the right crankcase in order to clean the oil screen/filter.

    Now here's my issue. To put the crankcase cover back on, the clutch ball retainer (see pic below ....piece I'm holding) will not stay in place -- will just fall off when I let go of it.

    Click image for larger version. 

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    So I figured I will just put the clutch ball retainer inside the crankcase (see pic below) and install the cover. However I'm not certain that its seated properly when the cover is on since obviously I can not see it anymore. THe cover fits fine its just difficult to tell if its installed properly.
    Click image for larger version. 

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    Any thoughts or ideas on how to make this work? What am I doing wrong here? Please advise. thanks
    Attached Thumbnails Attached Thumbnails crankcase removal.jpg   crankcase removal 1.jpg   crankcase removal 2.jpg  
    Last edited by Shaft1; 05-03-2010 at 11:25 AM.

  2. #2
    Join Date
    Nov 2009
    Location
    N Hollywood/ CA
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    588
    Vealmonkey,
    You might want to get involved in this question? You got tons of wisdom on these bikes!!!!!

  3. #3
    Join Date
    Jul 2009
    Location
    South Florida
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    6,804
    Lean the atc over on its side as gravity is a pain when installing those covers or if you have some axle grease , that will hold it in place long enough to put it back together .
    78 atc 90/180cc Dickson Full Suspension
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  4. #4
    Join Date
    May 2010
    Location
    Round Lake, IL
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    23
    Quote Originally Posted by shortline10 View Post
    Lean the atc over on its side as gravity is a pain when installing those covers or if you have some axle grease , that will hold it in place long enough to put it back together .
    Those are great ideas. Thanks a bunch.
    1984 Honda ATC 110
    1984 Honda ATC 200s

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