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Thread: Why is this so miserable?

  1. #1
    Join Date
    Jan 2010
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    here
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    Why is this so miserable?

    .....so, changing clutch (84' 200x motor) and had to distroy oil filter rotor cover to get it off (fortunatley I have 85' parts motor), now I can't get the nut and lockwasher off, everything spins, when I tried to brace it everything snapped off or bent. It all came off parts motor simple as pie, the motor attached to the trike is just miserable. I'm so upset I can barely type #%$&!!!!!, is this motor junk now too? In 1st picture: this spins. 2nd: this is stationary. Everything spins with the lock nut. Can't get it braced. (note the snapped -off piece in hand)
    Attached Thumbnails Attached Thumbnails UNI_0473.jpg   UNI_0475.jpg  
    Last edited by hang&rattle; 05-08-2010 at 12:52 PM.
    83' 200x (son's). 85' 200 auto-x & 85' 125m (daughters). 84' Tecate(?). 85' KXT Tecate (mine!, mine!, mine!.)+ some others but don't feel like typing them in.

  2. #2
    Join Date
    Feb 2010
    Location
    indiana
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    64
    Use an air impact wrench and if will spin that nut right off. The last clutch I did I made a tool out of oak board. Drilled a big hole for the center clutch nut and a couple small holes for 2 of 4 clutch basket and a hole for large screw driver to go against motor to keep from spinning. I used my 1/2 snap on breaker bar with all my strength to break it loose.

  3. #3
    Join Date
    Nov 2009
    Location
    just below the bridge, Michigan
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    1,147
    Put it in gear and push it up against something, or you could reassemble the rear brake lever, foot on the rear brake and a braker bar on the clutch lock nut and you'll be good to go. Are you using the right tool for the lock not. Or they make a sprocket holder for no too much, around $35. Keeps the engine from rotating.

  4. #4
    Join Date
    Jan 2010
    Location
    here
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    Thank you m brater, I ran it down to the co-op after screwin' things up for an hour and a half and zipped it off in about a 10th of a second! Thanx 200x michigan, thats information I needed, If something needs fixed or ajusted while out in the sticks. I did put in the clutch from my parts motor and man, I just thought the trike was slow before, added about 20-25% more horsepower it seems. And oh ya, I orderd that spanner-type tool to take off the basket and oil rotor, but man, changeing the clutch on those is a @%$!ing nightmare!
    Last edited by hang&rattle; 05-08-2010 at 03:54 PM.
    83' 200x (son's). 85' 200 auto-x & 85' 125m (daughters). 84' Tecate(?). 85' KXT Tecate (mine!, mine!, mine!.)+ some others but don't feel like typing them in.

  5. #5
    Join Date
    Dec 2004
    Location
    Baltimore, MD
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    6,088
    The trick I was shown is to put a penny in between the gears and it will pretty much hold everything in place while loosening that nut up and not harm any gears in the process since the penny is relatively soft. It works well for putting everything back together again also, but not nearly as needed since that nut isn't dimpled yet to hold it in place. But I have an electric impact wrench now and it makes that job super simple and quick. The 350x has the same basic clutch set up.
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  6. #6
    Join Date
    Nov 2009
    Location
    just below the bridge, Michigan
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    1,147
    A penny I like that. Learn something new everyday.

  7. #7
    Join Date
    Oct 2002
    Location
    Northeast
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    17,493
    The penny only holds the outer basket, you still have to deal with the inner basket connected to the mainshaft; It will still spin once the 4 spring bolts are out......

    In any case either air or electric impact will do the trick. Lots of guys don't have compressors so the electric ones are catching on quick
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

  8. #8
    Join Date
    Jan 2010
    Location
    Howell, Michigan, United States
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    1,736
    Quote Originally Posted by Vealmonkey View Post
    The trick I was shown is to put a penny in between the gears and it will pretty much hold everything in place while loosening that nut up and not harm any gears in the process since the penny is relatively soft. It works well for putting everything back together again also, but not nearly as needed since that nut isn't dimpled yet to hold it in place. But I have an electric impact wrench now and it makes that job super simple and quick. The 350x has the same basic clutch set up.
    i do the same exact thing. also got a new electric impact lol

  9. #9
    Join Date
    Jan 2010
    Location
    here
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    Thanks guys, and I really mean that. Yup, I used a penny taking it apart (actually folded it in half), and even were I could putting the clutches back (had spare motor to do mock up and practice), might have been something wrong with the clutch I was removing, it spun and the parts motor didn't, but when I laid them both out on the bench, I am to inexperienced to see any thing different. I have a manual, but remember, my family trikes are held together by 3-wheeler world, I could never do this on my own. I have to say again, that other clutch (which was newer, could see by gasket & new rotor screws) gave me about 20-25% more power, the tire lifts real easy now, it feels like there is no drag now.
    83' 200x (son's). 85' 200 auto-x & 85' 125m (daughters). 84' Tecate(?). 85' KXT Tecate (mine!, mine!, mine!.)+ some others but don't feel like typing them in.

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