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Thread: 200s Engine Build

  1. #1
    Join Date
    Jun 2010
    Location
    Idaho Falls
    --
    86

    200s Engine Build

    Just got my 200s last week and I have been loving it. Downside is that it smokes a bit. Ill ride it through the summer, but plan on doing a rebuild in the fall. My bud has a 200x which I will use as my power goal. I was thinking of getting a cheap cam (used 200x or new xr200 so I dont have to worry about wear), a 66mm 10.5 piston, then clean up the head/valves a bit. I am trying to keep costs under $300.
    Do you think this is doable?
    Would this put me ahead of a stock 200x?
    Any suggestions to better use my budget?
    Will the stock 200s carb be sufficient for this level of build?
    Is my transmission pretty safe with this power increase?
    I plan on keeping this for a while, then adding a 250sx/200x/350x next year (or two). Dont have to answer all questions, feel free to give a couple cents of knowledge!
    Last edited by UI Vandal; 06-28-2010 at 04:08 PM.
    Now:
    84 200s
    -Current Mods: EBay 200x carb, No-Toil Filter, xr200 cam, 200x piston
    85 250SX
    86 200s
    04 KTM 300 EXC (mine)
    95 KDX 200 (wifes)

    Then:
    82 Honda ATC 110
    85 200x K&N Filter, DG exhaust, Re-Jetted, EBC Racing Clutch
    87 TRX250X
    88 Honda NX250
    99 TRX 400 EX 440 Big Bore, Stage 2 Cam, Exhaust

  2. #2
    Join Date
    Jun 2010
    Location
    Idaho Falls
    --
    86
    How about simplifying it?
    Say you have a 200s that smokes a bit.
    You have a maximum of $300 to spend.
    You have a bud with a 200x that you would like to be a little quicker than.
    You want good reliability.
    What would you do?
    Now:
    84 200s
    -Current Mods: EBay 200x carb, No-Toil Filter, xr200 cam, 200x piston
    85 250SX
    86 200s
    04 KTM 300 EXC (mine)
    95 KDX 200 (wifes)

    Then:
    82 Honda ATC 110
    85 200x K&N Filter, DG exhaust, Re-Jetted, EBC Racing Clutch
    87 TRX250X
    88 Honda NX250
    99 TRX 400 EX 440 Big Bore, Stage 2 Cam, Exhaust

  3. #3
    Join Date
    Jan 2010
    Location
    COLORADO
    --
    685
    It will be less than $300. If you want, you could send your head to me to get the valves done.
    It was about $200 to rebuild my T-3. Sounds like you need a top end only.
    You will cry, you will scream if you've heard half the **** I've seen.
    Are you gonna get up and burn an X in your head?
    "Cut throught the bone and cut through the wire"
    Trikes:
    84&85 Tecates
    85 R
    85 X
    Support Scrapthraher Customs!!! Home of the Three Wheel Outlaws! PM me if you need a head rebuilt, valves cut, head milled or lapped!!!!!

  4. #4
    Join Date
    Jun 2010
    Location
    Idaho Falls
    --
    86
    So you think I can get all of these things done for <$300? With the engine mods, would DG or Cobra exhaust be worth it? Would just a header be benefitial? Should I get 3 angle job for the valves or just some lapping?
    Last edited by UI Vandal; 06-29-2010 at 02:44 PM.
    Now:
    84 200s
    -Current Mods: EBay 200x carb, No-Toil Filter, xr200 cam, 200x piston
    85 250SX
    86 200s
    04 KTM 300 EXC (mine)
    95 KDX 200 (wifes)

    Then:
    82 Honda ATC 110
    85 200x K&N Filter, DG exhaust, Re-Jetted, EBC Racing Clutch
    87 TRX250X
    88 Honda NX250
    99 TRX 400 EX 440 Big Bore, Stage 2 Cam, Exhaust

  5. #5
    Join Date
    Jun 2010
    Location
    Custer,Kentucky
    --
    11
    you need a xr200r cam and a xr200r carb. the xr200r carb is bigger than 200s and 200x carb. you could also use a stock xr200r piston and bore your cylinder to 65.5mm and have 10 to 1 compression. you might possibly need stiffer clutch springs too. use ebay and you can keep it under $300

  6. #6
    Join Date
    Jun 2010
    Location
    Idaho Falls
    --
    86
    I thought the angle would keep me from using the xr200 carb? During my research I remember someone saying that you need a new inlet tube for a xr200 to fit on a 200x, but it was a no go on the 200s. I know the carbs go 22mm for my 200s, 24mm for 200x, and 26mm for the xr200. I might just get an EBay 200x carb, but then I would need to get a new throttle control because the 200s adjusts by carb, but the 200x adjusts by the control. Is this correct?
    Used pistons from a xr200 don’t seem to be plentiful/much cheaper than a brand new package with rings, gaskets, etc. Ebay has definitely been my friend so far. Anybody’s thoughts on where to get an aftermarket header pipe? I am thinking I might keep the stock muffler (not a big fan of LOUD!) but get a larger (1 3/8") header pipe. Thoughts?
    Now:
    84 200s
    -Current Mods: EBay 200x carb, No-Toil Filter, xr200 cam, 200x piston
    85 250SX
    86 200s
    04 KTM 300 EXC (mine)
    95 KDX 200 (wifes)

    Then:
    82 Honda ATC 110
    85 200x K&N Filter, DG exhaust, Re-Jetted, EBC Racing Clutch
    87 TRX250X
    88 Honda NX250
    99 TRX 400 EX 440 Big Bore, Stage 2 Cam, Exhaust

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