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Thread: My dual oil cooler setup

  1. #1
    blkstangman88's Avatar
    blkstangman88 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    My dual oil cooler setup

    The dual oil cooler "how-to" ive seen havnt been to indepth i think so i thought id thow out a few more pictures and details.

    after close examination i noticed i wouldnt be able to mount the second cooler in the exact opposite spot to make it a mirror image because the tank is shaped a little off.


    I went ahead and ground the plate off and found where i can put the second cooler so it doesnt interfer with the tank and it should still look good.


    To make the second cooler mount up i had to trim one of the tabs off and tig it up on the opposite side of the cooler....The mount isnt welded in this pix but you should get the point


    After mounting the second cooler where it doesnt interfer with the tank, scoop or exhaust i went ahead and cut off the mounts for the original cooler and moved it fwd so both coolers are symmetrical.....i used 4 2in steel bolts and nuts so i could weld the bolt heads to the frame and the nuts to hold the coolers out where i wanted them.




    I think it came out pretty good. once i get the engine in ill have custom oil lines made up.

  2. #2
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    as long as the triples clear you are golden.looks great.tell me you tested the triples right?
    1985 ATC 250R
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  3. #3
    blkstangman88's Avatar
    blkstangman88 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    oh trust me, the triples clear. i do need to have stops welded on the 250r triples i got but i do have full motion left to right all the way to the tank.

  4. #4
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    Where are you riding that your having cooling problems? I did my dual coolers before i knew a lot about jetting, i was lean thats what caused me to run hot. It was something that was fun and cool but unnessary.

  5. #5
    blkstangman88's Avatar
    blkstangman88 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    i got a big bore piston with 13 to 1 compression and a stroker crank which makes it close to 13.5 to 1. means more heat. so to protect my investment i went ahead and added this 2nd cooler since the frame was alrdy stripped. i dont have it running yet, this is all thinking in advance for future rides

  6. #6
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    Thats cool, I like mine and the position i was in before i would do it again. It was fun and is still neat. I went with a much larger secondary one. i would take both of them to that larger size if i did it again. The nice thing is when i ride it in the desert at 120* i dont have to worry about it.

  7. #7
    AJZ_200X's Avatar
    AJZ_200X is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Very nice work - It should stay much cooler now

    I ride sand dunes about 90% of the time, so keeping things cool is a must. Ive installed a temp guage but want to go with dual coolers

  8. #8
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    Looks really good there, hopefully everything clears them but they will certainly help in the life of that engine.

    These things can run SO hot, I try to avoid hot days but guys run in the desert at very high temps. So, high temps some doable but anything to keep the oil temp down must help longevity of the motor.

    Nice adjust-ability factor, later you can make up some 6061 alloy spacers when you have them exactly where you want........

    You didn't need that plate anyhow, I think some of them help get air into the airbox; Nothing a few holes can't fix
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

  9. #9
    blkstangman88's Avatar
    blkstangman88 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    lol thanks, i was up half the night trying to think of a way to make the holders look better. looks primative to me some how

  10. #10
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    Was looking into doing that last year,have all the parts just have to get at it. I have the tools but no room. Let us know how it goes...
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  11. #11
    bcredneck is offline I can fit a square peg in a round hole. Just give me a hammer and duct tape! Arm chair racerJust too addicted
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    i was wondering if i could do that on my 350 thanks for doing that if i do it im going to use bigger coolers on each side ive lost 2 motors because of heat and now im paranoid of going up hill for more than 10 min at a time i pinched a over flow tube on the rad on my IT 125 and the rad blew up and burnt my leg i didnt turn off the motor right away because i was on the ground screming it never ran right again

  12. #12
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    If you have gone through 2 350x engines you have some major issues. Get that cleared out before you go trying to run around fixing the wrong issues.

  13. #13
    1984 honda 200s's Avatar
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    Quote Originally Posted by bcredneck View Post
    i was wondering if i could do that on my 350 thanks for doing that if i do it im going to use bigger coolers on each side ive lost 2 motors because of heat and now im paranoid of going up hill for more than 10 min at a time i pinched a over flow tube on the rad on my IT 125 and the rad blew up and burnt my leg i didnt turn off the motor right away because i was on the ground screming it never ran right again
    you do know theres a 2nd 3rd 4th and 5th gear on that bike right?? LOL!, 2 350 motors whaaaa bike must of been SCREAMING up them hills.

  14. #14
    bcredneck is offline I can fit a square peg in a round hole. Just give me a hammer and duct tape! Arm chair racerJust too addicted
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    i never wreaked a 350 i overheated my first bike and my IT 125 blew a rad and the motor burnt out cause it layed on the ground at full throtle with no water while i was laying on the ground sceaming from the crash and the overheated coolant that was all over my leg i can handle crashing but that $h!t is hot

  15. #15
    bcredneck is offline I can fit a square peg in a round hole. Just give me a hammer and duct tape! Arm chair racerJust too addicted
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    you can see why i get paranoid about over heating a motor it kills alot of motors around here i live in the hottest place in canada in the summer

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