Doug, double check the hose that connects the two as well. If there is a hole in it somewhere, the hot expanding coolant will find it's way to the overflow bottle but as it cools down and try's to pull coolant back, it would suck air instead. That hose runs pretty close to the pipe, and if run wrong can get easily melted.
Ross..
My Rides
1985 250R original (Garage Queen)
-under restoration
1985 250R black and blue full rebuild ( Daily Rider)
-Paul Turner pipe
-+2" Westcoast
1985 Red and White Tecat-EH Sold
1985 Green Tecate Sold
My Wife's Ride
-2003 Suzuki LTZ 400 Showroom fresh and completely stock
My Kids Ride
-2004 Yamaha Blaster, Completely Stock
-2006 Yamaha Blaster, Completely Stock