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Thread: kwaski klt 200--ISSUSES- HELP!!

  1. #1
    Join Date
    Jun 2010
    Location
    missouri
    --
    127

    kwaski klt 200--ISSUSES- HELP!!

    alright guys here it goes, first of all the thing will idle good,when u give it throttle it dies,i have cleaned carb numerous of times, but the plug is wet when i pull it out,which makes no sense to me. i would think it would flood out at idle as wet as it is. but then out of nowhere i can give it gas and it will rev fine,but it smokes really bad. it also has set for a coulpe of years, so i think mabye its a combination between vavles, carb,or possibley rings to..not sure let me know.

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  2. #2
    Join Date
    Aug 2007
    Location
    Montana
    --
    857
    Ya really might need to hone & rering the engine.......My Klt200 runs like a raped ape.........
    DO the Best With What you got !



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  3. #3
    Join Date
    Jun 2010
    Location
    missouri
    --
    127
    thats what i was thinking, buti am gonna do a compression test on it first before i go tearing into it..dont know what it should be running at do you?

  4. #4
    Join Date
    May 2010
    Location
    Wichita, Kansas
    --
    1,361
    They run strong with 90psi. A new bore should be around 120-186(manual says 186 lol)
    is the plug covered in gas or oil? sounds like oil.. If it's sat around for years and has old gas, it will idle but die when you give it gas, old gas sucks. It can also smoke on old gas.

    After i rebuilt the top end on mine, it runs really well. New bore and resurfaced the head and cylinder. Also new valves and 1 valve guide.

    But, if it idles, it has compression to run. I say make sure your carb is set right, the needle needs to be in the middle. Fuel screw (off the top of my head) i believe is 1 1/4 turns out. A fouled plug will also cause similar issues, book says ngk b7es. Make sure your coil is grounded well, they like to rust under 'em.

    When adjusting everything, I'd go ahead and run the trike over, give it a nice tune up. New oil(motorcycle oil!) manual says 10w 40. Valve clearances need to be set. .05 for intake and .07 for exhaust.
    I just wanna go fast. If your not first, your last!!
    Reproducing the Tecate CDI. Contact me if you need one. I'm most accessible on FaceBook. You can find me on the 1984-1987 Kawasaki Tecate KXT250 Group.

  5. #5
    squirrel1182 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Mar 2010
    Location
    Derry, Pennsylvania
    --
    253
    If you do need to give it a hone job and rings. STAY AWAY from the cheap 20$ set. I made that mistake and its only been about 3 months and its starting to smoke badly again.
    1983 KLT 200 C
    1978? YZ 125
    1978 Panther 5000
    1939 Farmall A, 51st farmall A ever produced.
    1946 International A Industrial
    1973 Ford F100

  6. #6
    Join Date
    Oct 2010
    Location
    South Wales, U.K.
    --
    525
    my kfx was doing the same and it was the coil!!
    If it ain't sideways......what's the point!!



    86' Honda Atc 250R - under restoration
    10' Polaris Outlaw 525s - my XC race quad
    05' ATK 640 "Cannondale" xc racer
    00' Banshee 350

  7. #7
    Join Date
    May 2010
    Location
    Wichita, Kansas
    --
    1,361
    I got a steal on my piston/rings. Got it for $30 off ebay, NOS 1 size over

    It's actualy just a cheap cast ART piston lol
    I just wanna go fast. If your not first, your last!!
    Reproducing the Tecate CDI. Contact me if you need one. I'm most accessible on FaceBook. You can find me on the 1984-1987 Kawasaki Tecate KXT250 Group.

  8. #8
    Join Date
    Jun 2010
    Location
    missouri
    --
    127
    so you guys think it could be the coil? ..and RUBBERSALT thanx for all the info.

  9. #9
    Join Date
    Jun 2010
    Location
    missouri
    --
    127
    so you guys think it could be the coil?...thanx for all the info RUBBERSALT.

  10. #10
    Join Date
    Jun 2010
    Location
    missouri
    --
    127
    well its not the coil i checked it and its getting excellent fire it shocked the piss out of me ..LOL ,will idle good now not smoking as much, went through whole bike and still wont take but 1/4 throttle?? just have no clue what the hell the problem is.

  11. #11
    Join Date
    Nov 2010
    Location
    Oshawa, On, Canada
    --
    2,123
    My 125 did that, cleaned carb, and it was fine.. Dont understand why yours is doing this though...
    1985 Honda 250r x2
    1986 Honda 250r
    1986 Honda 250sx
    1985 Honda 250sx x2
    1985 Honda 350x x2
    1986 Honda 350x
    1984 Honda 125m x4
    1983 Honda atc 70 w/ Lifan 125
    1984 Honda atc 70
    Yamaha tri zinger
    Yamaha 4 zinger
    Brap braaaap

    http://www.youtube.com/user/3wheelsoffroad

  12. #12
    Join Date
    Jun 2010
    Location
    missouri
    --
    127
    me neither ,i have cleaned that dam carb to many times, wnt over the bike over and over and everything is in good shape but i know its something small that im missing. this bike is a 1 ownwer, older man bought it new in 83' and never had no problems out of it, until he let it sit for a couple of years, it has always been in climate controlled garage so this bike has very very little rust or corrission just lots of dust..lol. just dont know the problem and its eating at my brain

  13. #13
    Join Date
    Jan 2011
    Location
    smithton missouri
    --
    96
    just a thought but have you checked your float level and on the jets can you see through the tiny hole through them and the main needle on the slide to see if its in the right groove? also might check for air leaks at the intake and areas that are rubber.

  14. #14
    Join Date
    Nov 2003
    Location
    Shakopee, mn
    --
    82
    Sounds like the fuel pump. I've had the same simptons on my KLT turns out it was the fuel pump.
    82 Kawasaki KLT 250
    82 Kawaski KLT 200
    82 Honda ATC 70
    83 Suzuki ALT 125
    84 Suzuki ALT 50S
    Sky blue Yamaha TriZinger
    Yellow Yamaha TriZinger
    86 Manco 308

  15. #15
    Join Date
    May 2010
    Location
    Wichita, Kansas
    --
    1,361
    Try chaning the needle clip position, put the clip on the middle of the needle. up to 1/4 throttle is controlled by your pilot jet. After than, your needle starts to effect it until full throttle, then it's all main jet.

    Sounds like your needle may be off, or the wrong main jet was put in there.

    Is your air filter dirty at all? if it cant pull enough air, it will pull TONS of gas, and flood it till it dies. No filter causes les vacuum on the jets and it runs lean.

    Is the smoke white or black?
    I just wanna go fast. If your not first, your last!!
    Reproducing the Tecate CDI. Contact me if you need one. I'm most accessible on FaceBook. You can find me on the 1984-1987 Kawasaki Tecate KXT250 Group.

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