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Thread: Someone school me on removing chain links

  1. #1
    Join Date
    Jan 2010
    Location
    Tinley Park, Illinois
    --
    114

    Someone school me on removing chain links

    Hi all, here's my issue. I have the '80 XL250 enduro in my sig and I am looking to get some better top end out of it for crusing since it doesn't see trail use anymore.

    I will be ordering an aftermarket 41 tooth sprocket for the bike in the next week or so. Long story short, I am going to have a lot of slack in the current chain after downsizing to a smaller sprocket.

    How do I remove links from my stock chain? I know there is some kind of tool to do so, but where can I get/use one? Is removing links recommended on an older chain?

    Don't be afraid to explain it to me like I'm 6 years old. I have never altered or replaced chains before so I'm all ears.
    Trikes:
    '81 Honda ATC 200
    '83 Honda ATC 200
    '85 Honda ATC 200M
    '86 Honda 250ES Big Red - traded

    Other toys:
    '69 Pontiac Bonneville (restoration in process)
    '71 Honda CT90 (Trail 90)
    '80 Honda XL250S
    '81 Honda CB900-C - sold

    -Mike K.

  2. #2
    Join Date
    Mar 2010
    Location
    Pacific NW
    --
    4,255
    There's actually a tool just for that.

    May be called a chain break?(er) 10-15 bucks? Any bike shop.
    You may need a new master link unless you can find/save yours.

    If your chain has a master link, (most do)
    take it apart there but don't lose the little clip.

    Since I don't have the correct tool, I set them on a tree stump,
    stabilized with a few nails or screws and grind off the end of the pin
    I want gone and then just punch the pin into the stump.

    Remove as many links as needed and hope to god I counted correctly.

    Then use the master link to pin the chain back together.

    New sprockets recommend new chains to keep from ruining the new sprockets.
    Any bike shop can probably shorten it for you in a few minutes...unless there is some liability
    or it's just a bad idea to use an old chain on new sprockets.
    Last edited by tri again; 03-15-2011 at 02:33 AM.

  3. #3
    Join Date
    Oct 2007
    Location
    Minneapolis mn
    --
    4,067
    I have always used a small angle head grinder to remove a link...
    No trikes. Too old, too crippled. Unless I find one I can't live without!
    "You cant fix stupid" ~ Ron White
    My feeback link: http://www.3wheelerworld.com/showthr...ack-for-Thorpe

  4. #4
    Join Date
    Aug 2008
    Location
    OK
    --
    5,450
    I have one just like in the video and it works great every time. I've had the same one for over 20 years.

    http://www.youtube.com/watch?v=ou_lu...eature=related

    http://cgi.ebay.com/ebaymotors/MOTOR...Q5fAccessories
    Rides:
    1986 ATC250R (sectional pipe and Klemm Research silencer)
    1986 ATC250R (Desert Bike, WAX-ON seat, Dual Cibie lights, Steering Stabilizer)
    1979 ATC110 (Bandito frame and forks, Turbo wheels, disc braked)
    1982 ATC70 (Lifan manual 125)
    1987 LT80 (piped, widened)


    My feedback thread
    http://www.3wheelerworld.com/showthr...ack-for-dcreel

    RIP Trace.. Godspeed.

  5. #5
    Join Date
    Feb 2004
    Location
    Tionesta, PA
    --
    5,744
    I used to do the old grind the peened pin then knock pin out with a center punch. Then I smartened up and bought one of these from my local bike shop for $20. Life has been so much better since that day!
    RIP - Yamahondaman!! You will never be forgotten!
    RIP - Sam Brehm!! Gone but NEVER forgotten!
    RIP - Sandpuppi101 - You will live on in my mind - I miss you friend!

  6. #6
    Join Date
    Oct 2002
    Location
    Northeast
    --
    17,460
    Anything that gringds 2 pins flush, then knock them out; Don't go to short!!
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

  7. #7
    Join Date
    Dec 2006
    Location
    St. John's Newfoundland
    --
    1,587
    Measure, measure, measure get ready to cut and measure again. Dont ask why I say this so many times.
    1986 ATC 250r
    1985 ATC 250r
    1985 X2 ATC 70's
    1985 XL 80

    If you have bought or sold with me please leave feedback.

  8. #8
    Join Date
    Oct 2002
    Location
    Northeast
    --
    17,460
    ^ because we've ALL cut it too short at least once
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

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