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Thread: 86 250r fork seal replacement

  1. #1
    Join Date
    Apr 2009
    Location
    Parker, CO
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    607

    86 250r fork seal replacement

    Hello,
    I am trying to replace the fork seals and oil on my 86 250r. The clymer says to put the slider in a vice and yank on the fork to get it out of the slider. I have pulled somewhat hard, wanted to check with you guys before I apply brute force. So I should be able to yank that thing on out no?

    Thanks!

  2. #2
    Join Date
    Jan 2003
    Location
    Southern MN
    --
    1,875
    You got the allen bolt out of the bottom of the for leg? If so, yes, just lay a little manly muscle into it, and it will pop right out.
    THE 80's RAGE! Currently owns:
    81, 85 Yamaha Tri Moto 125
    83 Yamaha Tri Moto 200 x2
    82,83 Yamaha Tri Moto 175 project
    85 Yamaha Tri Z 250
    84 Kawasaki Tecate 250
    84 Honda ATC 70
    85 Honda ATC 350X
    84 Honda ATC 250R
    (2) 84 Honda ATC 200x
    82, 83 Honda ATC 185s
    81 ATC 200
    Lots of other parts and bikes

  3. #3
    Join Date
    Apr 2009
    Location
    Parker, CO
    --
    607
    The Clymer didnt mention the snap ring or removing the dust seal..I guess its assumed the guy doing the work isnt a moron Thanks!

  4. #4
    Join Date
    Apr 2011
    Location
    Eugene, OR
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    1
    If they are the same as the 85 forks there is also a snap ring in the top right above the fork seal itself that must be removed.

  5. #5
    Join Date
    Oct 2002
    Location
    Northeast
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    17,460
    Quote Originally Posted by katoom View Post
    If they are the same as the 85 forks there is also a snap ring in the top right above the fork seal itself that must be removed.
    ^^ Thats what he said.............

    You have to had done some before or have the Honda manual.
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

  6. #6
    Join Date
    Apr 2009
    Location
    Parker, CO
    --
    607
    So i got it all apart. putting it back together now. Any suggestions for driving the bushing into the slider? I was going to look for a pvc pipe and hope I can find one that will fit.

    thanks

  7. #7
    Join Date
    Oct 2002
    Location
    Northeast
    --
    17,460
    I've had to make drivers for all 3 Honda forks.

    The upper bushing seems to be the PITA to get back in and needs a good sized driver.

    You can split the pvc and built it out a bit, for the seal; The wipers pop in......
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

  8. #8
    Join Date
    Apr 2009
    Location
    Parker, CO
    --
    607
    Thanks DC, Ill hit up Home Depot tomorrow.

  9. #9
    Join Date
    Mar 2006
    Location
    Oregon
    --
    2,471
    PVC at home depot, Best seal driver ever !

  10. #10
    1987350x is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Feb 2007
    Location
    Winnipeg, Canada
    --
    267
    I just changed the fork oil and seals on my 350X and used 1 1/2" black ABS pipe.
    Worked like a charm.
    TIP.....length about 4 ft and at the top of the pipe drill a hole about half inch to stick a screwdriver in and bang the pipe out after
    My Trikes: Past and Present
    1985 Yamaha TRI-Z
    1985 Kawasaki Tecate KXT250 (x2)
    1986 Honda 250R
    1986 Honda 350X

  11. #11
    Join Date
    Apr 2009
    Location
    Parker, CO
    --
    607
    1.5" pvc sched 40 fit perfect.

    thanks

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