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Thread: brake adjustment '86 200x

  1. #1
    yater is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Jun 2003
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    Tyler, Texas
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    672

    brake adjustment '86 200x

    I've got everything back together and just put my rear caliper on with the block plate and new pads. I kinda had to force it onto the rotor because I couldn't get the piston to retract any more. Now I need to loosen the grip on the rotor so I can ride! I tried to bleed the brakes but got no pressure after pumping pedal like 100x. Should I keep trying or am I missing something? My fluid level is full but nothing? Does it have anything to do with the pads already squeezing the rotor?

  2. #2
    Join Date
    May 2002
    Location
    Dublin, Georgia
    --
    635

    Hmmm

    Even with a completely frozen caliper you should still build pressure. I would remove the brake line from the caliper and pump the pedal to make sure fluid is going thru the line.
    84 ATC200X--Wife rode it once, now I can't get it back.
    84 ATC250R--Trying to find piston for 300R kit.
    85 ATC350X--Project finally under way, slow progress. For pics: http://groups.msn.com/ATCfriends/350xproject.msnw
    84 ATC200S--Freebie from a neighbor, needs topend rebuild and tires.

  3. #3
    yater is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Jun 2003
    Location
    Tyler, Texas
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    672
    ok now I've got pressure and the caliper isn't frozen. I got the piston to retract most of the way but it's still tight on the rotor how do I get it to loosen?

  4. #4
    Join Date
    May 2002
    Location
    Dublin, Georgia
    --
    635

    piston

    If the piston does not retract all the way it may need rebuilding. Or have you rebuilt it already?
    84 ATC200X--Wife rode it once, now I can't get it back.
    84 ATC250R--Trying to find piston for 300R kit.
    85 ATC350X--Project finally under way, slow progress. For pics: http://groups.msn.com/ATCfriends/350xproject.msnw
    84 ATC200S--Freebie from a neighbor, needs topend rebuild and tires.

  5. #5
    yater is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Jun 2003
    Location
    Tyler, Texas
    --
    672
    i haven't and it worked fine with the old brake pads--the new ones are just thicker--I just got this trike back together and really don't want to rebuild ANYTHING right now

  6. #6
    Join Date
    May 2002
    Location
    Dublin, Georgia
    --
    635

    Well...

    if both pads are tight on the rotor, the only way to loosen it up is to get the piston to retract a little further. I understand not wanting to rebuild ANYTHING, I finally got tired of my rear brakes leaking and had to rebuild. Luckily it is only three O-rings to replace and a little polishing. Make sure both pads are tight against rotor, if not the caliper may not be centering on the rotor.
    84 ATC200X--Wife rode it once, now I can't get it back.
    84 ATC250R--Trying to find piston for 300R kit.
    85 ATC350X--Project finally under way, slow progress. For pics: http://groups.msn.com/ATCfriends/350xproject.msnw
    84 ATC200S--Freebie from a neighbor, needs topend rebuild and tires.

  7. #7
    Join Date
    Aug 2003
    --
    138
    Sounds like the slide pin(s) are frozen to me. The larger one (with the 6mm hex in it) is the usual culprit. You'll have to free it up if you want to stop dragging the rear brakes. If you have access to a press it would be a big help, if not it can be done in a vice with penetrating oil and a lot of elbow grease. This is a common problem. Remember to relube the slide pins with silicone grease and replace the rubber boots if necessary. Hope this helps.
    If I can't fix it, it ain't broke!!

  8. #8
    yater is offline Just Too Addicted Arm chair racerJust too addicted
    Join Date
    Jun 2003
    Location
    Tyler, Texas
    --
    672
    I got it. Thank you both for the help. It was the slide pin. Luckily, the trike has always been well cared for and nothing is frozen up. I just loosened the pin and gave it a test ride and all is well. Thanks again--Yater

  9. #9
    Join Date
    May 2002
    Location
    Dublin, Georgia
    --
    635

    Good to hear

    Glad to hear all is well. Enjoy.
    84 ATC200X--Wife rode it once, now I can't get it back.
    84 ATC250R--Trying to find piston for 300R kit.
    85 ATC350X--Project finally under way, slow progress. For pics: http://groups.msn.com/ATCfriends/350xproject.msnw
    84 ATC200S--Freebie from a neighbor, needs topend rebuild and tires.

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