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Thread: 250sx shifting/clutch question

  1. #1
    Join Date
    Jun 2008
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    250sx shifting/clutch question

    Is it normal when going from neutral to 1st/reverse for the bike to really lurch ? Also does this from first to second. The rest of the gears seem smooth as silk. Is this normal? Sometimes going to foward or reverse, it lurched so much that if on a flat surface, it stays in motion for a few feet....crazy?

  2. #2
    Join Date
    Feb 2011
    Location
    Sarnia, Ontario, Canada
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    Start with the simple stuff!!

    Your idle may be a bit high or the clutch might need to be adjusted!!

    If you've never adjusted your clutch it's easy..full written instructions are in the manual which everyone has or is in the 3ww site.

    But yeah it's still normal to do this a bit..especially when it's cold and your choke is on.
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  3. #3
    Join Date
    Jun 2008
    Location
    Lewiston, N.Y.
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    1,477
    I have adjusted my clutch in the past and my Honda shop did it most recently. This is with a warm engine and choke off. I'm assuming that they wouldnt of let it leave if it wasn't right but my big red isn't as bad as this.

  4. #4
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    And I def don't think the idle is to high but I will look into that one.

  5. #5
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    Quote Originally Posted by userj8670 View Post
    I have adjusted my clutch in the past and my Honda shop did it most recently. This is with a warm engine and choke off. I'm assuming that they wouldnt of let it leave if it wasn't right but my big red isn't as bad as this.
    My SX is more 'lurchy' than my BR also..I just call it a quirk of the machine.
    Current toys..
    1986 Honda 350X..trail bomb!
    1985 Honda 250SX..my main mudder
    1985 Honda 250ES..Back in Black Trike
    Current non-trike toys:
    1990 Honda TRX300FW
    1995 Seadoo GTX
    1998 Polaris Indy Lite 340(Nearly new looking)
    1998 Polaris Touring 500
    1998 Club Car (electric)

  6. #6
    Join Date
    Oct 2002
    Location
    Northeast
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    My SX does not lurch, but I can certainly "feel" it going into gear.

    At that point, the centrifugal clutch is what is causing it to lurch because it's basically suppose to freewheel at that point. The manual clutch is the exact same clutch as a lever action but it's works via linkage from the shifter.

    I have seen bad centrifugal clutches with grooves in them. Idle speed and viscosity of oil can also cause this issue.
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  7. #7
    Join Date
    Mar 2010
    Location
    Pacific NW
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    What happens if you, say, pull up on the shifter to get into 1st
    and then SLOWLY let off - on the shifter.
    Will it slip like slipping a manual clutch?

    Some of mine do and some don't. Some slip beautifully, makes it nice to jump start
    and some of them just bite instantly and jump forward a couple inches.
    They sure like to idle 'uncomfortably' low. Maybe that would help.

    Tempted to try the 'correct' oil for wet clutches, but I've been saying that for over a year now.

  8. #8
    Join Date
    Jun 2008
    Location
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    Quote Originally Posted by drjoe171 View Post
    What happens if you, say, pull up on the shifter to get into 1st
    and then SLOWLY let off - on the shifter.
    Will it slip like slipping a manual clutch?

    Some of mine do and some don't. Some slip beautifully, makes it nice to jump start
    and some of them just bite instantly and jump forward a couple inches.
    They sure like to idle 'uncomfortably' low. Maybe that would help.

    Tempted to try the 'correct' oil for wet clutches, but I've been saying that for over a year now.

    For the record I use spectro 4 oil. As to shifting it into first and letting it down slowly it still does kinda "grab". If i do it super slowly it is ok. Reverse is usually the hardest. Always have a hard time getting it back into first...meaning it takes alot of foot torque on the petal.lol. The big red just glides in.

  9. #9
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    Quote Originally Posted by Dirtcrasher View Post
    My SX does not lurch, but I can certainly "feel" it going into gear.

    At that point, the centrifugal clutch is what is causing it to lurch because it's basically suppose to freewheel at that point. The manual clutch is the exact same clutch as a lever action but it's works via linkage from the shifter.

    I have seen bad centrifugal clutches with grooves in them. Idle speed and viscosity of oil can also cause this issue.
    Steve - are you suggesting my clutch may be on the way out the door? I have never torn into the side case to inspect it for what its worth but it gets up and goes if you ask it to with no slippage.

  10. #10
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    Quote Originally Posted by userj8670 View Post
    For the record I use spectro 4 oil. As to shifting it into first and letting it down slowly it still does kinda "grab". If i do it super slowly it is ok. Reverse is usually the hardest. Always have a hard time getting it back into first...meaning it takes alot of foot torque on the petal.lol. The big red just glides in.
    ummmm, mine, I think most of them...I have to goose the throttle in reverse to get the pressure off the gears and it will
    shift out of reverse super easily. Just a quick throttle blip to move the trike an inch or so.
    Of course, I back mine downhill to get them out of the greenhouse so there is
    gravity pressure on all the gears.
    I'll have to try getting out of reverse on flat ground.

  11. #11
    Join Date
    Jun 2008
    Location
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    1,477
    i have noticed if i rock it forwards or backwards when i want to shift out of reverse that does help but what about the big jump from neutral to first or first to second.

  12. #12
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    Quote Originally Posted by userj8670 View Post
    i have noticed if i rock it forwards or backwards when i want to shift out of reverse that does help but what about the big jump from neutral to first or first to second.
    ok back to the orig issue.
    BIG ka-lunk into 1st and 2nd but 3-4-5 are smooth as perfection?
    and this is felt also as resistance in the shifter lever?
    in addition to the klunk jump of the whole trike.....hmmmmI mean, you'd think if the
    clutch discs etc were funky warped or something it would do it all the time.

    What happens if you try and start out in 3rd?
    oh wait, you're already in gear.
    What if you ust shift into 1-2 and 3 without going forward?
    does 3rd klunk?

    somebody's gotta know
    any filings in the oil?
    synchro soup? silver or brassy?

  13. #13
    Join Date
    Jan 2011
    Location
    mifflinburg
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    Mine clunks into first and 2nd, And makes it jump a bit.
    even if i have no throttle Applied.

    Also i rock mine sometimes to shift out of R into N . Sometimes it will just go Smoothly, but like stated i think that is the pressure on it.
    Sorry i can't help much.
    Just implying mine does it also.
    It does help a bit when i turn my Idle down a smidgen.

  14. #14
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    Quote Originally Posted by Headsup View Post
    Mine clunks into first and 2nd, And makes it jump a bit.
    even if i have no throttle Applied.

    Also i rock mine sometimes to shift out of R into N . Sometimes it will just go Smoothly, but like stated i think that is the pressure on it.
    Sorry i can't help much.
    Just implying mine does it also.
    It does help a bit when i turn my Idle down a smidgen.
    Mine too..as I mentioned, I'm more on the track that this is a quirk of the machine than an indication the transmission may be full of shrapnel..

    Check, adjust what you can and ride it is my advice.
    Current toys..
    1986 Honda 350X..trail bomb!
    1985 Honda 250SX..my main mudder
    1985 Honda 250ES..Back in Black Trike
    Current non-trike toys:
    1990 Honda TRX300FW
    1995 Seadoo GTX
    1998 Polaris Indy Lite 340(Nearly new looking)
    1998 Polaris Touring 500
    1998 Club Car (electric)

  15. #15
    Join Date
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    Location
    Northeast
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    ^ I rock mine too because I don't feel like adjusting the reverse cable.......

    If either of your clutches are on the way out, you'll soon find out.

    Thing is, I am not there and you said "really lurch" which mine does not do. A slight feel of it going into gear is correct.

    Increased RPM's engage the centrifugal clutch so ANYTHING that raise the idle can cause it to creep forwards.

    The manual clutch plates only separate when you hold the lever either up or down (which is how allot of guys ruin there SX by wheelying this way - they hold the lever up in 2nd or it's really 1st and rev it up, then let go of the shifter). Once in a a selected gear, it shouldn't "really creep".

    When the manual clutch needs adjusting it will slip and won't shift smoothly. Try the adjustment on the manual clutch and see how it affects it.
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