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Thread: Piston Size of 200x in mm?

  1. #1
    rodeofan5656's Avatar
    rodeofan5656 is offline Girlfriend wishes I'd last longer than 8 seconds Arm chair racerAt the back of the pack
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    Piston Size of 200x in mm?

    i was lookin around for new pistons and found that 200x pistons come in sizes anywhere from 64-67mm, in .5mm increments. which is the stock size/bore?



    1986 Honda ATC200X
    2005 Yamaha Road Star 1700
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  2. #2
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    64-67?
    Stock is 65mm
    I think wiseco are only available in increment of .5mm(not 100% sure), so you lost many oversize,check for OEM or some other aftermarket,mostly available in 0.25 increment

    1986 ATC500X
    1985 ATC250SX
    1985 ATC200X
    1985 ATC250R
    1986 ATC250R
    1984 ATC250R
    1981 ATC70
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    1986 ATC250SX FATCAT

  3. #3
    rodeofan5656's Avatar
    rodeofan5656 is offline Girlfriend wishes I'd last longer than 8 seconds Arm chair racerAt the back of the pack
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    Quote Originally Posted by atc500x View Post
    64-67?
    Stock is 65mm
    I think wiseco are only available in increment of .5mm(not 100% sure), so you lost many oversize,check for OEM or some other aftermarket,mostly available in 0.25 increment
    they were wiseco, now that i think back to it. if i was to bore it out (if its ok to do on a 200x?), what should i go with? and which piston size would i need?



    1986 Honda ATC200X
    2005 Yamaha Road Star 1700
    ToyHauler- 1998 Ram 3500 5.9L Turbo Diesel

  4. #4
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    that depends on what size you have.i would measure your cylinder and just go with the next available oversize..010,.020 and so on

  5. #5
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    Pistons are avalible from 63mm-67mm
    63mm being the 185s model std stock size and 65mm is the 200x std size . All the cylinders were interchangable .
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

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  6. #6
    rodeofan5656's Avatar
    rodeofan5656 is offline Girlfriend wishes I'd last longer than 8 seconds Arm chair racerAt the back of the pack
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    im wantin to rebuild it before the summer. how much should i bore it over? and which piston size would that be?



    1986 Honda ATC200X
    2005 Yamaha Road Star 1700
    ToyHauler- 1998 Ram 3500 5.9L Turbo Diesel

  7. #7
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    This question is for your machinist
    or mechanic that's going to do the bore job . Might only need a .5mm or 1mm over just dont know till its checked out .


    Quote Originally Posted by rodeofan5656 View Post
    im wantin to rebuild it before the summer. how much should i bore it over? and which piston size would that be?
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

    My Feedback http://www.3wheelerworld.com/showthr...ck+shortline10

  8. #8
    WilliamJ's Avatar
    WilliamJ is offline At The Back Of The Pack Arm chair racerFirst time rider
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    You really need to take the cylinder to the machine shop for checking before you buy the piston or you may end up having to buy a second piston. As has been said, 65mm is stock - or to be precise, the manual quotes 64.990 to 65.000mm for the cylinder (service limit is 65.100mm). The matching piston is between 64.962 and 64.982mm.

    Once you have had it measured properly and checked for taper and ovality you can buy your new piston. The Wiseco is a little heavier but a bit stronger than the OEM. That extra strength is only needed if you are going to rev beyond the factory limit, as the forged Wiseco can take higher revs. Otherwise OEM is fine.
    Bill
    Custodian of:-
    85 Tri Z - need rear plastics to go with Mosh seat cover
    83 200x - engine being rebuilt but lodging with a friend
    85 250r - also lodging with a friend until I have a new shed
    ....and a different kind of Z

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