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Thread: Rear sprocket removal - help

  1. 04-21-2012, 05:58 PM #1
    honda-atc
    honda-atc is offline New to the board Arm chair racerNew to the board
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    Rear sprocket removal - help

    I can not figure out how to get this damn thing off. The bigger bolts just spin and I can't get a end wrench behind it. The cover will not come off without the sprocket being off. The manual does not show anything. What is the obvious solution I don't see?
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  2. 04-21-2012, 06:07 PM #2
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    JJMF1979
    JJMF1979 is offline Just Too Addicted Arm chair racerJust too addicted
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    What year and model is it? and those teeth on the sproket all look bent to the side are you replacing it?
    Trikes
    83' atc 110
    83' atc 200e
    84' atc 200m
    84' atc 200x
    85' atc 200x
    86' P3

    Non ATC
    2002 blaster sorry lol
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  3. 04-21-2012, 06:08 PM #3
    shortline10's Avatar
    shortline10
    shortline10 is offline Power User The day begins with 3WW
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    Remove the axle and then all the bolts on the sprocket . The large bolts hold the sprocket to the axle and the smaller 6mm bolts hold the rubber dampener plate to the sprocket .
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
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    84 atc 200x Curtis Sparks
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  4. 04-21-2012, 06:28 PM #4
    honda-atc
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    It's a 1984 ATC 200M. I bought a front and rear sprocket set and the new rear sprocket does not match. Wtf
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  5. 04-21-2012, 06:36 PM #5
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    JJMF1979
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    doesn't match the one thats on there now? teeth wise? it might just not be stock size but the set would still work, might have to take a few links off your chain though
    Trikes
    83' atc 110
    83' atc 200e
    84' atc 200m
    84' atc 200x
    85' atc 200x
    86' P3

    Non ATC
    2002 blaster sorry lol
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  6. 04-21-2012, 06:47 PM #6
    honda-atc
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    No the holes don't line up (pics below). The manual shows four holes and the one on there has five. Guess someone change axle (I guess). Maybe not, thoughts?


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  7. 04-21-2012, 06:54 PM #7
    JJMF1979's Avatar
    JJMF1979
    JJMF1979 is offline Just Too Addicted Arm chair racerJust too addicted
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    Iif the 200m didn't have the chain cover on it i'd run out real quick and check mine and the kids wouldn't know I left lol someone will let you know whats up soon on here there alot of knowledgable guys here, good luck
    Trikes
    83' atc 110
    83' atc 200e
    84' atc 200m
    84' atc 200x
    85' atc 200x
    86' P3

    Non ATC
    2002 blaster sorry lol
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  8. 04-21-2012, 10:21 PM #8
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    jb2wheels
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    Looks like the totally wrong sprocket to me.
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  9. 04-21-2012, 11:15 PM #9
    WJG1000W
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    my 84 aint even close to that just had it off today
    1984 Honda 200M
    1984 Honda 200M
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    1986 Suzuki SP200
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  10. 04-21-2012, 11:43 PM #10
    honda-atc
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    Yeah I think it has been changed out. After looking around it looks like a 1982 200 sprocket. I guess I'll buy one and try it
    out.
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  11. 04-21-2012, 11:45 PM #11
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    Howdy
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    That looks more like a older 185-200 axle to me. I used to have a New sprocket for them at the shop. Now I am wondering if it is still hanging on the wall.
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  12. 05-03-2012, 09:53 AM #12
    honda-atc
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    Edited to add pic
    Last edited by honda-atc; 05-03-2012 at 10:15 AM.
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  13. 05-03-2012, 10:14 AM #13
    honda-atc
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    Quote Originally Posted by shortline10 View Post
    Remove the axle and then all the bolts on the sprocket . The large bolts hold the sprocket to the axle and the smaller 6mm bolts hold the rubber dampener plate to the sprocket .
    Ok I finally got the right sprocket. I will have some free time this weekend to attempt to remove the axle. I have read some reviews on this site and watched a couple videos. I have remove the tires and chain and plan on removing the pieces indicated in the pics. Any pointers on how to remove for someone that has never attempted?

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  14. 05-03-2012, 11:42 AM #14
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    shortline10
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    You dont have to remove the bearing carrier to do the job . Also while your in their you should replace the axle bearings and brake shoes . The brake drums are famous for being hard to remove so a little heat and a big is your friend !!!!!
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

    My Feedback http://www.3wheelerworld.com/showthr...ck+shortline10
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  15. 05-03-2012, 12:04 PM #15
    honda-atc
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    Ok thanks. Glad I asked. I do not have anything to heat with so I guess the will have to work. Are the bearings on eBay ok or should I use something else? Thanks.
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