200m how to remove flywheel without puller?

[kb0nly]

You will get it, if you dont have the right tool make it! If i get a chance i will take a pic of mine, probably before that you get one made...

[Honda_ATC]

Now thats a damn good idea!

[ps2fixer]

I made one for a TRX250X engine, should be the same design I would think.

Basically I found a bolt that fit the threads, and a 2nd bolt that bearly slipped passed the smaller hole, did some grinding on the smaller bolt to get the length about right, put it in the hole, screw in the large bolt and tap while you tighten the bolt. I like the other member's ideas/design a bit better, less parts to loose lol.

[kb0nly]

I've don't the two bolt technique to.. I have also put a nylock nut in there with the nylon side towards the crank since it has a bit of a dome to it to protect the crankshaft threads. Then one day i came to realize i could modify the bolt a bit and bingo! It pops them off fast every time. Total cost was something like $5-6 for the bolt and matching nut and then five minutes at the bench grinder.

I haven't been able to swing past my toolbox and grab it for a photo op, been too busy to play with the trikes now as well. Have to satisfy my trike cravings by checking the forums every day... LOL