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Thread: 200x exhaust removal

  1. #1
    Join Date
    Sep 2012
    Location
    Indiana
    --
    460

    200x exhaust removal

    Anybody have any tips or tricks for removing a stuck exhaust? Mine is seized pretty good. Already snapped head studs off and the head pipe doesn't budge at all. Thanks.

  2. #2
    Join Date
    Mar 2010
    Location
    Slidell, LA
    --
    4,738
    Start it up and let it run until its up to operating temperature. Should come right out once its hot. Good luck with those head bolts
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  3. #3
    Join Date
    Dec 2012
    Location
    Temperanceville, VA
    --
    197
    Good luck getting the head studs out if the broke off flush..I snapped mine off when replacing my exhaust on my 85 200X and never did get them out.

  4. #4
    Join Date
    Sep 2012
    Location
    Indiana
    --
    460
    Didnt snap them off flush but im sure they wont come out easy. Already drove around the block a few times and that thing doesn't budge. I have it soaking in wd40 right now, hopefully no power tools will have to be used to get this thing off.

  5. #5
    Join Date
    Mar 2010
    Location
    Slidell, LA
    --
    4,738
    Use kroil or pb blaster and let it soak for two or three days (I prefer kroil). Use a dead blow and light tapping on the head pipe to work it off the head.
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