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Thread: 1984 honda 200es sub transmission service

  1. #1
    Join Date
    Mar 2012
    Location
    Jamesport
    --
    40

    1984 honda 200es sub transmission service

    How do I change the oil in the sub transmission? what oil do I use?
    1970 ATC US90
    1984 ATC 200X
    1985 ATC Big Red 250ES
    1985 ATC 70 x2
    1984 YTM 225DX
    1985 KLT 185
    2007 CRF 450R
    1995 Kawasaki Bayou 300 4x4

  2. #2
    Join Date
    Dec 2007
    Location
    Quebec,Canada
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    1,014
    If I'm correct,no service needed,the oil pump from the motor push oil in the subtrans

    1986 ATC500X
    1985 ATC250SX
    1985 ATC200X
    1985 ATC250R
    1986 ATC250R
    1984 ATC250R
    1981 ATC70
    1984 ATC70
    1985 ATC70
    Custom built ATC70 / 250R laydwon swap
    1986 ATC250SX FATCAT

  3. #3
    Join Date
    Mar 2012
    Location
    Jamesport
    --
    40
    is there an adjustment on there? it sifts hard.
    1970 ATC US90
    1984 ATC 200X
    1985 ATC Big Red 250ES
    1985 ATC 70 x2
    1984 YTM 225DX
    1985 KLT 185
    2007 CRF 450R
    1995 Kawasaki Bayou 300 4x4

  4. #4
    Howdy's Avatar
    Howdy is offline Putting Priorities in Order, Busier than ever. Catch me if you can
    Join Date
    Sep 2002
    Location
    Celina, Ohio
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    10,079
    No adjustments on it. You might need to take it apart clean and re-assemble it. I would spray some lube around the arm and let it sit overnight to see if it helps. Then if it don't then take it apart and clean.
    Howdy

  5. #5
    kebby28's Avatar
    kebby28 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Nov 2012
    Location
    Antrim, NH
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    435
    Mine likes me to put it in 1st as I'm sliding the lever into low or reverse then it gently syncs right in.
    The shift fork drum may be gummed up...
    Make sure you order a new gasket if you're going to pull it apart. And have a diagram handy for putting it back together because some parts may fall and you'll need to know where they go.

  6. #6
    Join Date
    Aug 2008
    Location
    MN
    --
    3,263
    My 200ES does the same thing, won't always shift in neutral, but put it in first gear and the sub trans shifts just fine.
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    1984 Honda ATC200ES "Big Red"
    1982 ATC200E "Hondie"
    1988 TRX300FW "Project Quad" Still in progress....

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